Painting A Camper Shell: A Step-By-Step Guide

Painting a camper shell is a great way to give it a new look and protect it from the elements. It is a relatively simple process that can be done at home with the right tools and preparation. Camper shells are typically made of fiberglass, which requires different preparation and paint than a metal surface. It is important to clean, sand, and prime the shell before painting to ensure the paint adheres properly and has a smooth finish. After painting, a clear coat can be applied for added protection. Painting a camper shell can be a cost-effective way to refresh its appearance, but it is important to note that paint work is typically not cheap.

Painting a camper shell yourself

Painting a camper shell is a simple task that can be done yourself. It is a good way to restore the shell's appearance or change its colour. The process is different from painting a car surface, as the camper shell is made of fibreglass, which does not react like metal. However, with the right preparation and steps, you can achieve a professional-looking finish.

First, wash the camper shell with car wash soap to remove any dirt or buildup. Once it is completely dry, use a lint-free towel and a wax and grease remover to wipe down the entire surface. This step is crucial as it ensures the removal of all oils from the fibreglass surface.

Next, use 120-grit sandpaper on a long sanding block to sand the entire camper shell. For hard-to-reach areas, a small rubber sanding block can be used. Sand until the fibreglass is dull. After sanding, wipe down the shell again with the wax and grease remover to eliminate any dust or oil residue.

Now, you can apply the primer. Spray three light and even coats of epoxy or urethane primer onto the surface of the camper shell. Allow each coat to dry thoroughly before applying the next. Once the primer is dry, lightly sand it with 300-grit sandpaper. Sand lightly, just enough to smooth out the surface without sanding through to the fibreglass.

It is now time to paint the camper shell. Using automotive paint, apply four light and even coats, overlapping each spray. Take care to spray lightly to avoid paint buildup and runs. Allow each coat to dry completely before applying the next.

Finally, add three coats of automotive clear to protect the paint from UV rays, scratches, and chips. Again, allow each coat to dry thoroughly. With these steps completed, your camper shell will have a fresh, new look.

For the paint, you can use a good-quality, marine-grade paint such as Pettit EasyPoxy. This paint is durable and resilient, and it can be rolled on or sprayed on, depending on your preference.

Painting the inside of a camper shell

Step 1: Wash and Prepare the Surface

Start by washing the inside of the camper shell with car wash soap to remove any dirt or buildup. Once it's dry, use a lint-free towel and a wax and grease remover to wipe down the entire surface. This step is crucial as it ensures the removal of any oils that may interfere with the paint adhesion.

Step 2: Sand the Surface

Use 120-grit sandpaper on a long sanding block to sand the entire inside surface of the camper shell. For tight spaces, a small rubber sanding block can be handy. Keep sanding until the fiberglass surface becomes dull. This process creates a rough texture for the paint to adhere to.

Step 3: Apply Primer

After sanding, wipe the surface again with the wax and grease remover to eliminate any remaining dust or oil. Then, spray a light and even coat of epoxy or polyurethane primer onto the surface. Apply three coats in total, allowing each coat to dry thoroughly before moving on to the next.

Step 4: Lightly Sand the Primer

Using 300-grit sandpaper, lightly sand the primer to create a smooth surface for the paint. Be careful not to sand all the way through to the fiberglass.

Step 5: Paint the Surface

Now, you're ready to paint! Use a light and even coat of automotive paint, overlapping each spray to ensure full coverage. Apply four coats in total, allowing sufficient drying time between each coat.

Step 6: Add a Clear Coat

To protect your paint job from UV rays, scratches, and chips, apply three coats of automotive clear. This step will help maintain the fresh look of your painted camper shell.

Additional Tips:

• Always work in a well-ventilated area when painting.
• Wear the appropriate protective gear, such as a respirator, eye protection, and gloves.
• Take your time between coats to ensure each layer is dry before applying the next.
• If you're unsure about the paint colour, consider testing it on a small, hidden area first.

Camper shell painting costs

The cost of painting a camper shell varies depending on the quality of the paint job and the complexity of the work. For example, if your camper shell requires fiberglass repair, it will cost more to paint.

A user on the Ford F150 Forum reported that they received quotes of $500 and $725 to paint their camper shell. Another user on the same forum noted that paint jobs are typically not cheap, and recommended going to a good paint/body shop to ensure quality work.

If you're looking for a more affordable option, you could consider painting the camper shell yourself. One user on the Expedition Portal forum reported that it cost them about $70 worth of materials and a few evenings worth of time to paint their camper shell themselves. They recommended using a good quality, marine-grade paint such as Pettit EasyPoxy, which costs approximately $92 per gallon.

Another user on the same forum suggested that even if you don't want to do the actual painting yourself, you can save money by doing all the prep work except for the final cleaning and prep, which should be done by the paint shop.

To get a more accurate estimate of the cost to paint your camper shell, it's recommended to call a couple of local paint places and ask for quotes.

Painting a camper shell the same colour as your truck

Step 1: Preparation

First, ensure your camper shell is clean and dry. Wash it with soap and water to remove any dirt, grime, and debris. Once it's clean, dry it off completely. This step is crucial as it ensures a clean surface for the paint to adhere to.

Next, use sandpaper or a sanding machine to sand the entire surface of the camper shell. This process helps roughen the old paint and creates a smooth base for the new paint to stick to. Pay extra attention to areas with rust or flaking paint, making sure to smooth them out. After sanding, clean the surface again to remove any dust or residue.

Finally, use masking tape to cover any areas you don't want to paint, such as windows, locks, and trim.

Step 2: Priming

Choose a primer suitable for the material of your camper shell. If it's made of metal, select a primer designed for metal surfaces to help prevent rust. For a fiberglass camper shell, opt for a primer formulated specifically for fiberglass. Apply the primer evenly to the entire surface of the camper shell, allowing it to dry completely before moving on to the next step.

Step 3: Painting

Select an automotive-grade paint that matches the colour of your truck. Apply the paint in thin, even coats, allowing each coat to dry before applying the next. This helps the paint adhere better and reduces the risk of runs or bubbles.

Step 4: Clear Coat

Once the final coat of paint is dry, apply a clear top coat. This adds a layer of protection and a glossy finish to your paint job. Allow the top coat to dry thoroughly.

Step 5: Finishing Touches

Carefully remove the masking tape from the camper shell, inspecting for any touch-ups or missed spots. Use a small paintbrush to cover any areas that need attention. Finally, use a polishing compound and a buffing wheel to give your camper shell a glossy finish.

The best paint to use on a camper shell

Painting a camper shell is a great way to refresh its look and ensure it matches your truck. While it is possible to achieve good results with a DIY paint job, it is important to note that a professional paint job will likely yield better and more consistent results.

When painting a camper shell, it is important to start with the appropriate preparation. This includes sanding the surface with 220-grit and then 400-grit sandpaper, using an orbital sander if possible. This will create a smooth base for the paint to adhere to. Next, mask off any windows or areas that you do not want to be painted using tape and paper.

Once the preparation is complete, you can move on to priming the surface. Apply a few light coats of automotive primer, which will help the paint bond better and allow you to identify any areas that need repair. Fill in any imperfections with fiberglass resin and sand them down until they are smooth.

When choosing the paint for your camper shell, opt for a good-quality marine-grade paint such as Pettit EasyPoxy. This type of paint is extremely resilient and durable, and it can be applied by rolling or spraying. If you choose to roll the paint on, use thin nap rollers sold by paint distributors for the best results. If you decide to spray the paint, cut the paint with mineral spirits before application.

After the paint has been applied, you may want to consider applying a clear coat to protect the paint job and add shine. Again, it is important to apply multiple light coats rather than one heavy coat. Finally, use an orbital polisher and a light polishing wax to add a glossy sheen to the surface.

In summary, painting a camper shell requires some time and effort, but it can be a rewarding project. By choosing the right paint and following the proper steps, you can achieve a high-quality and durable finish that will enhance the appearance of your camper.

Frequently asked questions