Inexpensive Plexiglass Installation: Camper Screen Door Guide

Installing plexiglass on your camper screen door is a great way to let in more light while keeping the AC or heat inside your RV. There are several ways to do this, and it can be done cheaply and easily. You can buy plexiglass from hardware stores like Home Depot or Lowes, and they will often cut it to size for you. You can then attach the plexiglass to your screen door using a variety of methods, including double-sided tape, velcro, silicone, or clips. This allows you to keep your screen door open while still being able to control the temperature inside your camper.

Using double-sided tape

Installing plexiglass to your camper screen door using double-sided tape is a cheap and effective method. It allows light to enter your camper while keeping the temperature regulated.

Firstly, you will need to measure your door and cut the plexiglass to size. You can do this yourself or get it done at a hardware store. Ensure you measure the door at least twice to be accurate.

For the bottom of the door, apply double-sided tape to the outside and stick the plexiglass to it. For the top, cut the plexiglass to fit into the groove on the inside of the door. You can gently bow it out, slide it in, and then push it up.

To keep the plexiglass in place when you close the door, you can add a clip to the centre bottom. This method ensures the plexiglass is secure and can be easily removed when needed.

Cutting plexiglass to fit into the groove on the door

Cutting plexiglass to fit into the groove of a camper screen door is a simple process, but it requires patience and the right tools. Here is a step-by-step guide:

Step 1: Prepare Your Work Surface and Measurements

Before starting, make sure you have a flat and stable work surface. Measure the dimensions of the groove on the door where you want the plexiglass to fit. Use a tape measure to determine the length and width of the groove. Mark the measurements on the plexiglass with a grease pencil, marker, or permanent marker. Double-check your measurements to ensure accuracy.

Step 2: Cut the Plexiglass

Plexiglass can be cut using a utility knife, a glass cutter, or a power tool such as a circular saw or jigsaw. If using a knife or cutter, score the plexiglass along the marked line multiple times (about 8-10 times) to create a deep groove. Flip the sheet over and score the opposite side in the same way. This technique works well for thin sheets of plexiglass.

For thicker sheets, a power tool with a fine blade is recommended for a cleaner cut. Fit your chosen tool with a fine blade or a metal-cutting blade to prevent chipping. Line up the plexiglass with the cut line and proceed slowly, keeping the tool at a lower speed. You can also spray water over the cut point to keep the material cool during the cutting process.

Step 3: Sand and Smooth the Edges

After cutting, the edges of the plexiglass may be rough. To smooth them out, start by wet-sanding the uneven edges with 120-grit sandpaper. Gradually progress to finer sandpaper, up to 600-grit, until you achieve the desired smoothness. If you want a polished finish, attach a buffer to an electric drill and go over the edges.

Step 4: Test Fit the Plexiglass

Once you have cut and smoothed the plexiglass, it is time to test the fit. Flex the plexiglass slightly and slide it into the groove on the door. You may need to bow it out a bit to get it into place, as described by one camper in the Jayco RV Owners Forum. Make sure the plexiglass is secure and doesn't move around.

Step 5: Secure the Plexiglass

To keep the plexiglass in place, you can use a variety of methods. Some campers have used double-sided tape, silicone, or Velcro. Others have used clips, such as clear plastic offset mirror clips, to hold the plexiglass in place without drilling into the door. You can also cut the plexiglass slightly larger than the groove so that it snaps into place securely.

Remember to take your time, wear protective gear when cutting, and always double-check your measurements. With these steps, you can cut plexiglass to fit your camper screen door, creating a cost-effective and durable solution.

Using velcro to attach plexiglass

Installing plexiglass to your camper screen door using velcro is a great option if you're looking for a cheap, quick, and easy method. This method is also useful if you want to be able to remove the plexiglass during hotter days.

First, you'll need to measure your camper screen door and cut the plexiglass sheet to size. You can find plexiglass sheets at your local hardware store, such as Home Depot or Lowe's. When cutting the plexiglass, use a straight edge and a utility razor blade to score the plexiglass, then bend it along the edge of a table to snap it.

Next, you'll attach the velcro. You can use industrial-strength velcro tape or regular velcro with an adhesive backing. Cut the velcro into short strips and place one half on the plexiglass and the matching half on the door frame. This will ensure that the hooks won't catch on anything when you go in and out of the door, and you can easily remove the plexiglass later.

When attaching the plexiglass to the door frame, start by flexing the plexiglass in the middle and sliding the top and bottom into place. Then, line up the plexiglass on the outside of the door and tape it in place. Peel back the screen and mark the curvature of the door on the plexiglass. Cut the plexiglass along the marked curve and snap it into place.

Drilling and screwing plexiglass to the frame

To begin the installation, you will need to measure the dimensions of your camper screen door frame. It is important to measure twice and cut once to ensure an accurate fit. Once you have your measurements, you can cut the plexiglass to size. You can do this yourself using a utility knife or a sharp tool like an awl, or you can have a professional at a hardware store or glass shop cut it for you.

When cutting the plexiglass, score the surface with your tool and then carefully snap the sheet along the score line. You may need to score the surface multiple times to create a deep enough groove. If the edges come out rough, you can file and sand them down to create a smooth finish. Alternatively, you can use a medium-tooth saw to cut the plexiglass, but be sure to work at medium speeds to avoid melting or shattering the material.

Once you have your plexiglass cut to size, you can begin the process of drilling and screwing it into the door frame. Carefully line up the plexiglass with the frame, making sure that it is centred and level. Use a drill bit that is appropriate for the type of screws you will be using. Drill pilot holes through the plexiglass and into the door frame, being careful not to apply too much pressure, as this can cause the plexiglass to crack.

After drilling the pilot holes, you can insert the screws to secure the plexiglass in place. Use screws that are long enough to provide a secure hold but not so long that they protrude through the other side of the door frame. You may want to use washers or screw caps to help distribute the pressure and create a neater finish. Tighten the screws firmly, but be careful not to over-tighten, as this can also cause cracking in the plexiglass.

By following these steps, you can successfully install plexiglass on your camper screen door using the drilling and screwing method. This will create a durable and secure installation, allowing you to enjoy the benefits of added insulation and protection while still being able to see through the plexiglass. Remember to take your time, work carefully, and consider seeking professional assistance if you are unsure about any part of the process.

Using mirror hangers to hold plexiglass in place

Installing plexiglass to your camper screen door can be done in a few different ways, depending on your budget and the tools you have available. One option is to use mirror hangers to hold the plexiglass in place. This method is relatively inexpensive and does not require any drilling or permanent modifications to your door. Here is a step-by-step guide on how to do it:

Step 1: Measure and Cut the Plexiglass

First, you will need to measure the dimensions of your camper screen door to determine the size of the plexiglass sheet you will need. You can find plexiglass sheets at most hardware stores, such as Home Depot or Lowe's. Ask the store to cut the plexiglass to your desired size, or cut it yourself using a utility knife and a straight edge.

Step 2: Prepare the Plexiglass for Installation

Before installing the plexiglass, you will need to prepare it by cleaning it and removing any protective plastic coatings. You may also want to consider rounding the edges of the plexiglass with a coping saw to make it safer to handle and reduce the risk of injury.

Step 3: Attach the Mirror Hangers to the Plexiglass

Now, you will need to attach the mirror hangers to the plexiglass. There are several types of mirror hangers available, such as D-rings, wire, or French cleats. Choose the type of hanger that best suits your needs and follow the instructions provided with the product. Make sure to space the hangers evenly to distribute the weight of the plexiglass and ensure a secure fit.

Step 4: Mark the Placement on the Door

Hold the plexiglass with the attached hangers up to the camper screen door and mark the placement with a pencil. Make sure the plexiglass is centred and level.

Step 5: Drill Pilot Holes and Insert Anchors

If you are drilling into drywall, you may need to use drywall anchors to secure the screws. If you are drilling into studs, you can use sturdy screws rated for the weight of your mirror. Drill pilot holes at the marked locations and insert the appropriate anchors.

Step 6: Hang the Plexiglass

Finally, attach the plexiglass to the camper screen door by hanging it on the screws or hooks. Make sure it is level and secure.

By following these steps, you can easily and cheaply install plexiglass to your camper screen door using mirror hangers. This will allow you to enjoy the benefits of added insulation and privacy without sacrificing too much natural light.

Frequently asked questions