Transforming Your Van: The Cost Of A Camper Conversion

how much cost to rebuilt van into the camper

Converting a van into a camper can be a large undertaking, so it's important to set a budget for the project. The cost to convert a van into a camper varies depending on the make and model of the van, the amenities included, and the quality of the materials used.

The price of a van conversion can range from as little as $500 to over $100,000, with the average cost of a large camper van conversion falling between $2,000 and $10,000. The most expensive item is usually the electrical setup, with solar power setups costing at least $1,500-$4,000. Refrigerators are also one of the more expensive individual items.

The cost of the van itself is a separate expense and should be included in the budget. The price of the van will depend on whether it is new or used, the mileage, and the make and model. New vans can cost between $35,000 and $60,000, while used vans can range from $1,000 to $50,000.

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Van Purchase Cost

The cost of the van itself is a significant expense and can range from $1,000 to $60,000 depending on various factors.

Conversion Cost

Converting a van into a camper can cost anywhere from $500 to over $100,000. The average cost of a large camper van conversion is between $2,000 and $10,000.

Amenities and Materials

The amenities included and the quality of the materials used will also impact the overall cost. Electrical setups and refrigerators are typically the most expensive items.

Characteristics Values
Average cost of a camper van conversion £4,600
Average cost of a base vehicle for a camper van £7,800
Average total cost of a camper van conversion, including the vehicle, build and time spent £16,850
Cost of a self-built van conversion £500 to £25,000
Cost of a professional fit out £40,000
Average cost of converting a small camper van £1,000 to £5,000
Average cost of converting a large camper van £2,000 to £10,000
Cost of a Sprinter camper van conversion $30,000 to $200,000
Cost of a DIY van conversion $17,714
Cost of a professional build out $15,000 to $200,000

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Insulation

Insulating your van is one of the most important steps in any van conversion, and it pays to take the time to do it right. The insulation you choose will depend on your budget, the climate you'll be travelling in, and how much space you're willing to give up.

Loose-fill insulation

Loose-fill insulation is a cheap and easy way to insulate your van. Materials such as polyisocyanurate (Polyiso), extruded polystyrene (XPS), expanded polystyrene (EPS), reflectix and sheep's wool can be used to fill gaps and cracks in your van. XPS is a good choice for floor insulation as it has a high compressive strength and is cheap and widely available. Sheep's wool is a renewable, non-toxic and breathable alternative that is also easy to install.

Foam insulation

Foam insulation is another popular option for van conversions. It is lightweight and can be easily attached to walls using adhesive spray or tape. Foam insulation has a good R-value (a measure of its ability to resist heat flow) and is a good choice for walls and ceilings. However, it can be flammable, so it's important to use a fireproofing spray if you're using this type of insulation.

Fibreglass insulation

Fibreglass insulation is lightweight and easy to work with, but it has a lower R-value than foam insulation. It is also more expensive and can be difficult to install. Fibreglass is a skin and lung irritant, so it's important to take precautions during installation. Over time, fibreglass insulation may become droopy or distorted due to vibrations in the vehicle.

Spray foam insulation

Spray foam insulation has an excellent R-value and is resistant to water, so it won't mould. However, it can be expensive and complex to install yourself. It's also a permanent solution, so if you install it incorrectly, it can be difficult and messy to remove.

Thinsulate insulation

Thinsulate is a product developed by 3M that is similar to fibreglass insulation. It is made from polyester and olefin and is non-toxic. Thinsulate has an R-value of approximately 3 and is difficult to find in stores. It is also expensive compared to other types of insulation.

Natural insulation

There are also several types of natural insulation available, such as sheep's wool and cork. These materials provide good thermal protection and are environmentally friendly. However, they can be more expensive than some of the main types of insulation.

Other considerations

When insulating your van, it's important to consider the climate you'll be spending most of your time in. If you're planning on spending extended periods of time in cold weather, insulation will be crucial to keeping you warm. In warmer climates, insulation will still be important but not as crucial.

The quality of the installation is also key. You need to make sure everything is properly sealed and installed so that heat doesn't escape and cold air doesn't seep in. It's also important to remember that when you're living in a van, every ounce counts. The heavier the insulation, the more weight your van will have to carry, which can impact your gas mileage and make your van harder to handle on the road.

Finally, don't forget to add a vapour barrier to prevent moisture from condensing inside your van. For even more comfort and energy efficiency, consider installing insulated blinds or curtains for the windows.

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Windows

The cost of windows for your camper van will depend on a number of factors, including the size, type, and shape of the window, as well as whether you opt for custom or standard windows, and whether you install them yourself or hire a professional.

Window Size, Shape, and Type

Larger camper van windows are more expensive to replace than smaller ones. A five-foot-long window could cost as much as $750 for the window alone. In comparison, a professional installer could replace a small side window for as little as $200. Unusual window shapes, such as circles, could cost double the price of a standard square or rectangular window. Windows with sliding panes are also more expensive than those with fixed panes.

Number of Panes, Insulation, and Tinting

Dual-paned windows, which have two layers of glass with a gap in between to increase insulation, are more expensive than single-paned windows. Tinted windows, which can increase privacy and reduce glare, also come at a higher cost.

Custom vs Standard Windows

Custom or vintage windows will likely be more expensive than standard windows, which are more readily available.

DIY vs Professional Installation

Installing windows yourself could cost as little as $80, but it requires time, patience, and an extra set of hands. Hiring a professional will cost more but can give you peace of mind and ensure the windows are installed correctly.

Example Costs

  • A bonded window pane will cost around $100-$200 per window.
  • Motorhome-style windows cost around $450-$600 each, depending on size and style.
  • A window with a sliding pane will cost more than a fixed-pane window.
  • Tinted windows will be more expensive than non-tinted ones, but not by a significant amount.
  • Dual-paned windows will cost more than single-paned windows.
  • High-quality windows with tinting, dual panes, or additional insulation can cost between $250 and $600 per window.
  • A standard RV window may cost less than $100 to replace on your own, but a custom window could cost a few thousand dollars.

Where to Buy Windows

You can find windows for your camper van at specialist retailers such as Van Windows Direct, as well as online marketplaces like eBay.

Additional Considerations

When installing windows yourself, it is important to have the correct tools and to work slowly and carefully to avoid damaging the window or your van. It is recommended to have an extra set of hands to help with the installation.

The cost of windows for your camper van conversion will depend on the specific windows you choose and whether you install them yourself or hire a professional. The type, size, shape, and insulation of the windows, as well as whether they are custom or standard, will all impact the final cost.

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Flooring

The flooring you choose for your camper van conversion is an important consideration. Not only do you want it to look good, but it also needs to be functional and durable. There are a variety of flooring options available, each with its own advantages and disadvantages. Here are some things to consider when choosing the flooring for your camper van:

Cost

The cost of flooring for a camper van conversion can vary depending on the type of flooring you choose and the size of your van. Vinyl planks, for example, are a popular choice for van conversions because they are cheap, easy to install, and waterproof. On the other hand, hardwood flooring can be more expensive and may require additional staining, sanding, and sealing. It's important to consider your budget when choosing the type of flooring for your van.

Weight

The weight of the flooring is also an important consideration, especially if you plan to install heavy materials like tiles or hardwood. Remember that the weight of your flooring can affect your van's fuel efficiency and handling. Lighter options such as laminate, vinyl, or carpet may be more suitable for your van.

Ease of Installation

Some types of flooring are easier to install than others. For example, laminate flooring is relatively easy to install yourself, while hardwood flooring may require more skill and labour. If you plan to do the installation yourself, choose a flooring option that is simple to work with and doesn't require specialized tools or knowledge.

Durability and Water Resistance

Consider the durability and water resistance of the flooring, especially if you plan to use your camper van in all weather conditions. Water damage is a common issue in camper vans, so choosing a flooring option that is water-resistant or waterproof is essential. Laminate, vinyl, and tile are all good options for water-resistant flooring.

Comfort and Style

Finally, don't forget to consider the comfort and style of the flooring. If you plan to spend a lot of time in your camper van, you'll want a floor that is comfortable to walk and stand on. You may also want to choose a style that matches the overall aesthetic of your van conversion.

Vinyl Plank Flooring

  • Pros: Cheap, easy to install, waterproof, durable.
  • Cons: May not be as stylish as other options.

Laminate Flooring

  • Pros: Easy to install, durable, waterproof, lightweight, affordable.
  • Cons: May not be as stylish as hardwood, can be slippery.

Carpet

  • Pros: Comfortable, warm, absorbs sound, variety of colours and textures available.
  • Cons: Prone to stains and moisture retention, can be expensive.

Linoleum

  • Pros: Durable, moisture-resistant, variety of colours and patterns available.
  • Cons: More expensive, can be slippery.

Hardwood

  • Pros: Stylish, durable, easy to clean.
  • Cons: Expensive, prone to water damage, heavy, may require additional staining and sealing.

Tile

  • Pros: Inexpensive, durable, water-resistant, variety of styles available.
  • Cons: Heavy, difficult to install, prone to cracking and discolouration.

Remember to measure the square footage of your van's floor accurately before purchasing the flooring. You may also need to consider the cost of labour if you plan to hire someone to install the flooring for you.

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Bedding

There are two main types of bed designs: the platform bed and the convertible bed.

Platform Beds

Platform beds are fixed in place and always in "bed mode". They are usually placed at the back of the interior at varying heights. They can be built quite high up so that the back of the van can act as a garage to store gear such as bikes, clothes, water, camping refrigerators, or other equipment. This type of bed is always ready to use and doesn't require any assembly, making it a popular choice for those who want a simple and practical solution.

The downside of platform beds is that they don't leave much room for seating and can take up a lot of space in the van.

Convertible Beds

Convertible beds, on the other hand, can be folded up or transformed into a couch, dinette, or bench during the day. This type of bed is more space-efficient and offers more living space. It is a good option for those who want to use their van for both sleeping and entertaining.

The downside of convertible beds is that they require assembly and disassembly, which can be time-consuming and inconvenient, especially if you have a busy schedule or are constantly on the move.

When it comes to bedding options, you can choose between a traditional mattress and a foam mattress. Traditional mattresses can be bulky and heavy, taking up valuable space and headroom in the van. Foam mattresses, on the other hand, are usually thinner, easier to cut to size, and more affordable.

You can also opt for a custom mattress if you want a bed that perfectly fits the platform space in your van. Additionally, flares can be added to widen the usable space in your van, allowing you to sleep sideways instead of lengthwise.

Cost Considerations

The cost of converting a van into a campervan varies depending on the size and finish of the van, as well as the type of bed you choose. A simple platform bed may only require the cost of materials, while a more complex convertible bed may require additional labor and installation costs.

Overall, the average cost of converting a small camper van is between £1,000 and £5,000, while a large camper van can cost between £2,000 and £10,000. The type of bedding you choose will impact the overall cost of your conversion, so it is important to consider your budget and priorities when making your decision.

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Electrical

The electrical system is one of the most important parts of a van conversion, and the cost of installing one can vary widely. The electrical system will generally be the largest line item in your total van conversion cost. The cost of a van's electrical system varies greatly with the capacity of the electrical system, which is often one of the biggest expenses.

Low-Cost Electrical System

A low-cost electrical system can be installed for around $500. This setup will be very basic and may not be suitable for those who plan to live in their van full-time.

  • Leisure battery: $150
  • Battery isolation switch: $16
  • Fuses and cables: $20
  • 100-watt solar panel: $100
  • Solar charge controller: $50

Mid-Range Electrical System

A mid-range electrical system will cost roughly $1,400. This setup will be more suitable for those who plan to live in their van full-time or who want more electrical capabilities.

  • Pure sine inverter: $230
  • 12V LED strip lights: $11
  • Battery isolation switch: $16
  • Fuses and cables: $20
  • 3 x 100-watt solar panels: $300
  • Solar charge controller: $108

High-End Electrical System

A high-end electrical system will cost $3,300 and above. This setup will be suitable for those who want a lot of electrical capabilities and plan to live in their van full-time.

  • Pure sine inverter: $360
  • Lithium battery: $1,400
  • 2 x LED spotlights: $110
  • 2 x 12V LED strip lights: $22
  • Battery isolation switch: $16
  • 2 x 360-watt solar panels: $800
  • Solar charge controller: $320
  • Fuses and cables: $50

Other Electrical Components to Consider

In addition to the items listed above, there are a few other electrical components that you may want to consider for your van conversion:

  • Maxxair fan: $160-$350
  • Portable power stations: $300-$1,600
  • Battery monitor: $150-$210
  • Solar charge controllers: $40-$8000
  • Inverter: $75-$300

Labour Costs

If you are not comfortable installing the electrical system yourself, you will need to factor in the cost of hiring an electrician. Labour costs for electrical work can vary depending on your location and the complexity of the work.

The cost of a van's electrical system will depend on your budget, power needs, and how you plan to use the van. It is important to consider your electrical needs carefully, as a lack of power can be a significant inconvenience when living or travelling in a van.

Frequently asked questions

The cost of converting a van into a camper can vary depending on various factors such as the size of the van, the level of customization, and whether you opt for a professional or DIY conversion. A basic self-built van conversion can cost anywhere from £500 to £25,000, while a professional fit-out can start at $30,000 and go up to $200,000 or more. The average cost of a camper van conversion is around £4,600, but this can increase if you factor in the cost of the van itself and the time spent on the conversion.

The main factors that influence the cost are the size of the van, the materials used, the level of craftsmanship, and the features and accessories included. Larger vans will generally be more expensive to convert than smaller ones. The choice of materials can also impact the cost, with premium options like hardwood cabinetry or non-toxic insulation carrying a higher price tag. Additionally, the level of craftsmanship and the number of features included will affect the final cost, with top-tier van conversion companies offering luxurious and long-lasting builds.

The cost of individual components can vary widely. For instance, insulation can range from £321 for a basic setup to over $1,000 for premium options. Windows can cost anywhere from £100 to over £1,000, depending on the type and whether they are installed professionally. Solar panels and electrical systems can be another significant expense, with prices ranging from $2,600 to $12,000 depending on the complexity and power requirements. Other costs to consider include kitchen appliances, bedding, plumbing, and ventilation.

A DIY conversion offers cost savings and the satisfaction of building your own van, but it requires significant time, planning, and specialized knowledge. On the other hand, a professional conversion provides experience, quality, and a warranty, ensuring a well-designed and reliable final product. A DIY conversion may be more affordable upfront, but it carries the risk of costly mistakes and may require troubleshooting and additional investments. Ultimately, the decision depends on factors such as budget, time, expertise, and personal preferences.

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