Converting Panel Vans: Camper Costs And Considerations

The cost of converting a panel van into a camper can vary widely, from as little as £500 for a basic DIY transformation to £35,000 or more for a professional camper van conversion. The final cost depends on factors like the base vehicle's price, the complexity of the conversion, the quality of materials used, and whether you're doing the work yourself or hiring professionals.

If you're converting the van yourself, you can save a lot on the cost of the conversion, but it really depends on how 'handy' you are, and the spec of your conversion. It's important to be realistic about your time and skills; some people end up with a part-built DIY campervan languishing on their drive, rather than living its best life out on the road!

If you're considering full-time van life as a cost-saving approach, it may seem counter-intuitive to pay for a professional conversion. However, if you have the budget, your conversion could be completed in as little as 4 weeks. If you complete the conversion yourself and you can only work on weekends, it could easily take 12 months. The cost of running a house for 12 months can be considerable... you could actually save yourself money by getting a professional build!

It's worth some serious consideration.

Budgeting for the conversion

When budgeting for the conversion, it is important to consider the following factors:

• Base vehicle cost: The cost of the van itself can vary depending on the make, model, age, mileage, and condition. It is recommended to set a budget and start searching for vans within that price range. For a reliable van that can be used for long-distance travel, a budget of £8,000-£12,000 is suggested.
• Size and type of van: Larger vans will generally be more expensive to convert than smaller vans. Additionally, some types of vans may be easier to convert than others, affecting the overall cost. For example, "boxier" vans such as the Peugeot Boxer, Citroen Relay, and Fiat Ducato are often cheaper to convert.
• Level of customisation: The more customisation and luxury features desired, the higher the cost of the conversion will be. This includes the addition of features such as a kitchenette, shower, toilet, advanced electrical systems, and custom cabinetry.
• Labour costs: If hiring professionals to perform the conversion, labour costs can add up quickly. It is important to get quotes from multiple companies and compare prices. Alternatively, doing the conversion yourself can save a significant amount of money, but it requires time, skills, tools, and confidence.
• Materials and equipment: The cost of materials and equipment will depend on the specific features and finishes chosen for the conversion. It is important to research and compare prices from different suppliers to find the best deals.
• Unexpected expenses: It is always a good idea to set aside a contingency fund to cover unexpected costs that may arise during the conversion process. This includes costs for vehicle checks, habitation checks, van maintenance, insurance, road tax, and tools.

When creating a budget for the conversion, it is recommended to break down the costs into categories such as fixtures and fittings, water system, living/sleeping area, van electrics, windows, roof rack, ladder, skylights, and security upgrades. By allocating funds to each category, it becomes easier to track expenses and ensure that the budget is not exceeded.

Additionally, when creating a budget, it is helpful to research and compare the costs of similar van conversions. This can provide a realistic idea of the expenses involved and help to identify areas where costs can be saved or splurged.

Choosing a van

The first step in your journey to converting a panel van into a camper is to choose the right van for your needs. There are several factors to consider when making this decision. Here are some guidelines to help you make an informed choice:

Budget

The cost of converting a van into a camper can vary significantly, depending on the size of the van and the accessories you want to add. Basic professional small van conversions can start as low as $8,998, while custom large van conversions with luxury features can cost upwards of $100,000. It's important to set a budget and find a van that fits within your price range.

Size and Space

Consider how much space you will need in your camper van. If you plan to live in it full-time or travel with multiple people, you will need a larger van with more headroom and interior space. The Mercedes Sprinter, for example, offers a spacious interior and longer wheelbase options, making it a popular choice for those seeking a comfortable and versatile van. On the other hand, if you are looking for a more compact option, the Nissan e-NV200 or the Ford Transit Connect might be worth considering.

Features and Amenities

Think about the features and amenities you want in your camper van. Do you need a kitchen, bathroom, or shower? Will you be installing solar panels or a water system? Make a list of must-have features and consider the space and functionality you will need to accommodate them.

Driving and Maneuverability

If you plan to use your camper van for everyday driving or navigate narrow lanes and rugged terrain, consider a van with better driving dynamics and maneuverability. The Ford Transit, for instance, is known for its intelligent AWD feature and tall roof, making it a good option for those seeking a balance between performance and space.

Aftermarket Parts and Upgrades

Research the availability of aftermarket parts and upgrades for the van you are considering. Some vans, like the Mercedes Sprinter, have a wide range of aftermarket accessories, making it easier to customize and upgrade your vehicle. On the other hand, the Ford Transit may have limited options for interior and exterior upgrades.

Maintenance and Service

Consider the maintenance and service requirements of the van. Some vans, like the Mercedes Sprinter, may have higher maintenance costs and fewer dealerships for servicing. In contrast, the Ford Transit and Dodge Ram Promaster are known for their lower maintenance costs and wider availability of service centers.

Fuel Type and Efficiency

Decide between a gas or diesel camper van, taking into account your travel plans and heating options. Gas-powered vans may be more convenient if you plan to travel to regions where diesel fuel is less available. Additionally, consider the fuel efficiency of the van, as this will impact your overall running costs.

Resale Value and Warranty

Look into the resale value and warranty offered by the van manufacturer. Some vans, like the Mercedes Sprinter, hold their value well and come with competitive warranties. This can be an important factor in your decision-making process.

Remember to test drive the vans you are considering to get a feel for their driving dynamics and comfort. By carefully considering your needs and preferences, you can make an informed choice and select the right van for your camper conversion project.

Self-build vs professional conversion

Converting a panel van into a camper can be a rewarding experience, but it's not without its challenges. Deciding whether to embark on a self-build or hire a professional for the conversion depends on various factors, including your budget, time constraints, skill level, and desired level of customisation. Here's a detailed comparison to help you make an informed decision.

Self-build conversion

Pros:

• Cost savings: Doing a self-build conversion can save you a significant amount of money, especially if you're handy and can do most of the work yourself. The cost of a self-build conversion can vary from as little as $1,000 to $10,000 or more, depending on the materials and features you choose.
• Customisation: With a self-build, you have complete control over the style and functionality of your camper. You can design it piece by piece to suit your specific needs and preferences, whether you want rustic sinks, sustainable solar panels, or a garden on the roof.
• Sense of accomplishment: Building your own camper can be a rewarding and satisfying experience. It allows you to learn new skills, be creative, and take pride in your unique creation.

Cons:

• Time commitment: Converting a van takes time, often more than you might expect. Be prepared to dedicate several weeks or even months to the project, especially if you're working on it part-time or fitting it around other commitments.
• Skill and knowledge: A self-build conversion requires some level of skill and knowledge, especially for tasks like electrical work, plumbing, and gas installation. If you're not confident in these areas, you may need to hire professionals, which can increase your costs.
• Resale value: While a self-build conversion can be a labour of love, it may not have the same resale value as a professional conversion. Professional conversions tend to hold their value better, as they are often seen as higher quality and more reliable.
• Frustration and mistakes: Building a camper can be frustrating, especially if you encounter problems or make mistakes along the way. Mistakes can be costly and may require backtracking or starting over on certain elements.

Professional conversion

Pros:

• Quality and reliability: Hiring a professional conversion company ensures a higher level of quality and reliability. They have the experience and expertise to create a well-built, safe, and functional camper.
• Time savings: By hiring professionals, you save yourself the time and effort of doing the conversion yourself. This is especially beneficial if you have a busy schedule or limited time to dedicate to the project.
• Resale value: Professional conversions tend to have higher resale values than self-builds. This is because they are often seen as more desirable and are likely to have been built to a higher standard.
• Insurance: It is generally easier to obtain RV insurance for a professionally converted camper. This is an important consideration, as insurance can provide peace of mind and financial protection in the event of an accident or damage.

Cons:

• Cost: The upfront cost of a professional conversion is typically higher than a self-build. You are paying for the expertise, labour, and materials provided by the conversion company.
• Limited customisation: With a professional conversion, you may have less flexibility to customise certain aspects of the design. Once the conversion is complete, making changes can be difficult and expensive.
• Lack of familiarity: When hiring a professional, you may not be as familiar with the inner workings of your camper. This can make it challenging to troubleshoot and fix issues that arise, potentially requiring you to pay for professional assistance.
• Finding a reputable company: Not all conversion companies are created equal. It's important to do your research and find a reputable and experienced company to ensure a positive experience and a high-quality end product.

Both self-build and professional conversions have their advantages and disadvantages. Self-build conversions offer cost savings, customisation, and a sense of accomplishment, but they require time, skill, and the ability to troubleshoot issues. On the other hand, professional conversions provide quality, reliability, and time savings but come with a higher upfront cost and limited customisation options. Ultimately, the decision depends on your individual circumstances, budget, and preferences.

Cost of materials

The cost of materials for converting a panel van into a camper varies depending on the type of van, the level of luxury, and whether you choose a DIY or professional conversion.

DIY Conversion

For a DIY conversion, the cost of materials depends on the type of van and the level of luxury. A basic conversion for a small van can cost as little as $8,998, while a luxury conversion for a large van can cost upwards of $100,000.

Small Van Conversion

A basic small van conversion typically includes essential features such as a full-size memory foam mattress, flooring, a bench seat with storage, an adjustable table, LED reading lights, USB ports, insulated wall and ceiling panels, and a simple electrical system.

Medium Van Conversion

A mid-range conversion for a medium-sized van typically includes additional features such as a kitchenette, better insulation, and space for a small toilet. This level of conversion often includes upgrades like a stainless steel sink, a dual-burner induction cooktop, a refrigerator, an air heater, windows, and a water system with grey and fresh water tanks.

Large Van Conversion

A luxury conversion for a large van includes high-end appliances, custom designs, and advanced electrical and plumbing systems. This level of conversion offers a wide range of options, such as custom cabinetry, seating arrangements with or without seatbelts, lithium battery systems, solar arrays, shore power connections, and exterior upgrades like roof racks and awnings.

Professional Conversion

The cost of materials for a professional conversion also depends on the type of van and the level of luxury. A basic small van conversion by a professional can start at around $8,998, while a luxury conversion for a large van can exceed $100,000.

Small Van Conversion

A basic small van conversion by a professional typically includes essential features such as a full-size memory foam mattress, flooring, a bench seat with storage, an adjustable table, LED reading lights, USB ports, insulated wall and ceiling panels, and a simple electrical system.

Medium Van Conversion

A mid-range professional conversion for a medium-sized van typically includes additional features such as a kitchenette, improved insulation, and enhanced electrical and plumbing systems. This level of conversion may offer upgrades like a stainless steel sink, a dual-burner cooktop, a refrigerator, an air heater, windows, and a water system with grey and fresh water tanks.

Large Van Conversion

A luxury professional conversion for a large van includes high-end appliances, custom designs, and advanced electrical and plumbing systems. This level of conversion offers extensive options for customization, such as custom cabinetry, seating arrangements, lithium battery systems, solar arrays, shore power connections, and exterior upgrades like roof racks and awnings.

Additional Costs to Consider

Regardless of the type of conversion, there are additional costs to consider, such as the purchase of the base vehicle, labour costs for professional conversions, tools and equipment, security features, and potential rental costs for a workspace.

Cost Breakdown

• Windows: £100 to over £1,000
• Ventilation: £200 to £750 for basic ventilation fans, £3,000 to £7,000 for built-in air conditioning or heating systems
• Electrical system: £3,000 for a basic setup, £6,000 to £12,000 for a complex system with appliances like an induction cooktop or air conditioning
• Kitchen: £4,000 for a basic kitchenette, £7,000 to £12,000 for a luxurious kitchen with custom countertops and cabinetry
• Water system: £1,500 for a basic setup, £6,500 for a more advanced system with on-demand hot water and outdoor shower fixtures
• Gas and heating system: £1,360 and above
• Decorating and furnishing: variable

Labour costs

On the other hand, hiring a professional to convert your van will be more costly in terms of labour but will save you time and help you avoid costly mistakes. Additionally, a professional will be able to ensure a high level of craftsmanship and quality, creating a long-lasting van interior that meets safety requirements. Labour typically accounts for around 50% of the cost when hiring a professional.

If you are converting a van yourself, it is important to consider the tasks that you may need professional help with. For example, unless you are a qualified electrician, you may need assistance with the electrical system. Other areas where professional help may be required include solar power, gas or plumbing, heating and exterior upgrades such as windows and skylights.

The cost of a professional van conversion will depend on the size of the van, the level of luxury and the specific features included. A basic professional small van conversion can start from around $9,000, while a custom large van conversion with luxury features can cost upwards of $100,000.

For a DIY conversion, the cost of labour will depend on how you value your time. If you are working full-time and converting the van in your spare time, consider whether the time spent is worth more than the cost of hiring a professional. A professional conversion can be completed in as little as 4 weeks, whereas a DIY conversion done on weekends can take up to 12 months.

Overall, the average cost of a camper van conversion is £4,600, excluding labour costs. With an average labour rate of £10/hour and an average of 445 hours spent on the conversion, the total cost, including the vehicle, build and time spent, is £16,850.

Frequently asked questions