Adding A Shelf To Your Camper: Easy Steps To More Space

Adding shelves to your camper van is a great way to increase storage space. It's important to make use of vertical space to avoid compromising floor space. You can build shelves above your power centre, behind your bed, or even in the cabinets of your camper. When building shelves, it's recommended to have a good workshop with tools such as a compound miter saw, table saw, and belt sander to make precise cuts and smooth edges. You can also opt for a pre-fabricated shelf or a partial-DIY kit if you don't want to build one from scratch.

Measure and buy lumber

The first step to adding a shelf to your camper is to measure the space where you want to install the shelf. This could be inside a cabinet or above a power center. Make sure to take into account any strips of wood or other features inside the cabinet that may affect the length of the shelf. You may also want to decide beforehand if you want to make a full-depth shelf or a narrower one.

Once you have your measurements, it's time to head to the hardware store to buy the lumber. You can choose from a variety of woods, such as pine or cedar, depending on your preferences and budget. Don't forget to factor in the cost of any other materials you may need, such as screws, brackets, or adhesive.

If you don't have the right tools or prefer not to cut the wood yourself, many hardware stores offer cutting services. That way, you can get the lumber cut to the exact measurements you need. This can be especially helpful if you're creating a custom-shaped shelf, such as one that follows the contour lines of your van.

After purchasing the lumber, it's a good idea to do a test fit before proceeding with the installation. Hold the pieces of lumber up to the desired location and make sure they fit properly. This will help you avoid any issues later on and ensure that your shelf will be secure and stable.

If you're happy with the fit, you can now move on to the next steps of assembling and installing your new shelf.

Cut and stain wood

To add a shelf to your camper, you'll need to cut and stain the wood to your desired measurements and style. Here's a step-by-step guide to help you through the process:

Step 1: Measure and Cut the Wood

Determine the desired length, width, and thickness of your shelf. Camper shelves are typically designed to fit specific spaces, so measure the area where you plan to install the shelf. You can use a miter saw, circular saw, or hand saw to cut the wood to the required dimensions.

Step 2: Sand the Wood

Sand the wood to smooth out any rough surfaces and create an even finish. Start with a lower grit sandpaper, such as 80-grit for unfinished wood or 120-grit for pieces with an existing finish. Progress to finer grits like 180-grit or 220-grit to achieve a smoother finish. Use a sanding sponge, orbital sander, or a belt sander for larger shelves. Remember to wear a face covering to avoid inhaling wood particles.

Step 3: Prepare the Wood for Staining

Wipe down the sanded wood with a clean cloth to remove any dust or debris. You can use pre-stain wood conditioner, especially if you're working with softwoods like pine, to help the wood absorb the stain more evenly and prevent blotching. Stir the conditioner and apply it generously to the wood, wiping off any excess. Allow it to penetrate the wood grain for about 15 minutes before removing any remaining moisture.

Step 4: Choose and Apply the Stain

Select a wood stain that complements your camper's interior. You can choose from various types, including oil-based, water-based, and gel-based stains. Stir the stain thoroughly before applying it with a cloth or rag. Avoid using a sponge as it may absorb the stain. Apply the stain evenly and generously, allowing it to penetrate the grain for 5 to 15 minutes. Then, use a clean cloth to wipe off any excess stain. You can apply additional coats if you want a darker shade.

Step 5: Dry and Finish the Wood

Allow the stain to dry completely. The drying time may vary depending on the type of stain and the environment. Once dry, you can choose to apply a finish or sealant to protect the stained wood from scratches and fading. Polyurethane is a popular choice for a durable finish. Follow the manufacturer's instructions for application and drying times.

Measure and cut panelling

First, you'll need to take precise measurements of the space where you want to add the shelf. Consider the width, height, and depth of the desired shelf to determine the amount of panelling needed. Take into account any strips of wood or other obstructions inside the cabinet that may impact the length of the shelf. You may decide to create a long, narrow shelf to optimise space and reduce weight.

Next, select an appropriate type of wood for your panelling. For a lightweight yet sturdy option, consider using lumber or pine boards, ensuring they are cut to the measured dimensions. If you're creating custom-shaped shelves, a jigsaw will be useful for cutting the wood to fit the contours of your camper. You can also use a table saw or a miter saw for straight cuts.

If you want to add a finish to your panelling, now is the time to do it. You can choose to stain the wood to match the existing cabinets and protect against moisture damage. Alternatively, you could paint the wood to complement the aesthetic of your camper. Allow sufficient time for the stain or paint to dry before proceeding to the next steps.

Once your panelling is cut and finished, it's important to test its fitment before final installation. Use a cardboard mockup or a cheap sheet of insulation to ensure the panelling fits perfectly within the designated space. This step will help you identify any adjustments needed before proceeding.

Finally, if your shelf design requires additional support, you can cut and attach vertical supports to the panelling. These supports will bear the weight of the shelf and any items placed on it. Ensure that the supports are securely fastened to both the panelling and the walls of the cabinet.

By carefully measuring, cutting, and finishing your panelling, you can create a sturdy and functional shelf that maximises storage space in your camper.

Assemble the shelf

Now that you have your materials, it's time to assemble your shelf!

First, cut your vertical shelf ends from a 1x10 piece of select pine board. If your wall is curved, you will need to trim the wood to fit the curvature of the wall. You can do this by screwing a board across the wall to provide a smooth surface for the vertical sides of the shelf to butt up against. This will make it easier to trim the wood to the correct shape. Use a jigsaw to cut the wood to size.

Next, cut the individual shelves from your chosen material. Ensure that you measure the space you have available and the items you plan to store on each shelf before cutting. For example, if you plan to store a 5-gallon bucket on one shelf, you will need to ensure that the shelf is tall enough to accommodate it.

Once you have cut all your pieces, it is a good idea to sand the edges of your shelves to round off any sharp corners. This will add extra comfort to your setup and prevent you from cutting or nicking your hands as you reach into the shelves.

Now, it's time to assemble the shelf unit. If you are using power tools, you can use Spax construction screws to fasten the shelves to the vertical shelf ends. Alternatively, you can use removable mounting tape to stick the shelves to the vertical ends and the wall. Ensure that you test the strength of the adhesive before committing to this method, especially if you plan to store heavy items on the shelves.

If you are attaching the shelves with screws, you may need to disassemble the unit and reassemble it inside your camper if it doesn't fit through the door. If you are using adhesive, you can place each piece inside the camper individually and stick them together inside.

Finally, add any finishing touches, such as a ledge at the back of the shelf to prevent items from falling off or netting to keep items in place while driving.

Attach the shelf

Attaching the shelf is the most important part of this project. The method you choose will depend on your camper setup and personal preference.

One option is to use a strong adhesive, such as acrylic mounting tape. Cut and assemble your shelf so that it fits the space you've designated, then attach strips of the mounting tape to the back of the shelf. Press the shelf firmly into place, holding it for a few seconds to ensure the adhesive takes. This method is ideal if you want to avoid putting holes in your camper walls.

Another option is to use screws to attach the shelf. You can attach the shelf directly to the wall or, if you prefer, you can first install brackets to support the shelf. If you choose this method, be sure to use a level to ensure the shelf is straight before screwing it into place.

If you're adding a shelf to an RV cabinet, you can also attach supports to the sides and back of the cabinet using double-sided mounting tape. Then, rest the shelf on top of the supports. This method allows for easy removal if needed.

For a headliner shelf in a camper van, you can use a combination of screws and brackets for a secure installation. Start by determining the height of the shelf and the placement of the brackets. You may need to modify the brackets to fit the contour of the headliner. Hold the brackets up to simulate the position of the shelf and measure the width. Cut your shelf material to size, adding a ledge to the back to prevent items from sliding off. Finish the shelf with paint, stain, or upholstery, then attach the brackets to the van. Place the shelf on top and mark the holes for drilling. Pre-drill the holes, then attach the shelf to the brackets using screws.

Remember to consider the weight of the items you'll be placing on the shelf and choose an attachment method that can safely support that weight.

Frequently asked questions