
Fitting out a VW T5 camper van is an appealing project for those who want to experience the adventure of being on the road. The VW T5 Transporter is a versatile vehicle, ideal for campervan conversions, with ample space and a flexible layout. The process of converting a van into a functioning camper can be done at home by those with good DIY skills. However, it is important to plan and budget for the conversion, ensuring that the chosen features and modifications suit your needs and budget.
The first step in the conversion process is usually to install side windows, which involves cutting into the vehicle and using a fitting kit. Other considerations include insulation, interior design, storage solutions, and the addition of features such as beds, kitchens, and awnings.
Upgrades and customisations can be made to enhance the comfort and functionality of the camper van, such as adding solar panels, heaters, and extra batteries. It is also important to consider the resale value of the vehicle and avoid overly customised modifications that may reduce the pool of potential buyers.
Converting a VW T5 into a camper van can be a rewarding project, allowing for personalisation and unique features. With careful planning and execution, your dream mobile home can become a reality.
What You'll Learn
Fitting windows
To start, you will need to cut out holes for the windows. The first step is to mark the cutting line, which is dictated by the inner metal skin or framework of the van. Using a drill, create pilot holes around this inner panel line. Then, with a straight edge, draw a line across the centre strut. Cut through this strut with a small grinder or mini grinder, taking care not to damage the surrounding paintwork. Join the drill holes on the outside of the van with a marker pen and a straight edge, and carefully cut along this line to cut out the panel. Remove the panel and sand the cut edge of the metal to smooth out any burs.
The next step is to prepare the window frame and the window itself for bonding. Apply a rust inhibitor to the freshly cut metal edge to prevent corrosion. If desired, you can add window bond between the two skins and gently knock the inner skin closer with a rubber mallet. This step is optional but can make it easier to apply the U-trim. Clean the window frame and the black band around the window with a clear glass cleaner or alcohol wipe. Apply a black primer to the area where the adhesive will touch the glass and the bodywork of the van, ensuring it doesn't run onto areas that won't be covered by the window.
Now you are ready to apply the adhesive and bond the window to the van. Apply the window bond so that it stands about 10 cm tall from the bodywork. Keep it as close as possible to the U-trim if you are using one. Offer the window up as level as possible and try to press the top and bottom on simultaneously. You will be able to manoeuvre the glass slightly to get it into the exact position. Ensure that the gap is the same all the way around. If you are fitting two windows on the same side, fit them together to ensure they sit level with each other. Tape the window with masking tape to hold it in place.
Once the window is bonded and taped, leave it for a couple of hours to allow the adhesive to set. Do not slam the doors before the adhesive has fully cured, as this can blow the window back out. And that's it! You've successfully installed a window in your VW T5 camper van.
Safe Driving Speed While Towing a Camper
You may want to see also
Interior design
Planning
Before you start designing the interior of your VW T5 camper van, it's important to do your research. You can find inspiration online on platforms like Vanlifers' blogs, Pinterest, TikTok, Instagram, and YouTube. It's also essential to decide on a theme and stick to it to create a unified and attractive look.
Walls and Cabinets
Painting the walls and cabinets can add personality to your camper. For a timeless look, consider classic white walls and natural wood cabinets. Alternatively, you can use wallpaper to add interest and variety.
Lighting
Lighting plays a crucial role in creating a welcoming and spacious atmosphere. LED strip lights can be added around the roof area to illuminate the camper evenly and diffusely. Warm lights can make the space feel inviting and cosy.
Space Optimisation
When designing the interior of a camper van, it's crucial to make the most of every inch of space. Consider utilising the roof for additional storage or sleeping areas. Bunk beds are also an efficient way to create more sleeping spaces without sacrificing floor space. Pull-out or swivel tables and convertible bed systems that double as workspaces during the day can also help maximise space.
Decorative Touches
Adding decorative accessories, such as rugs, blankets, and pillows, can enhance the comfort and style of your camper. Consider a simple colour scheme with bright accents to make the space feel inviting without being overwhelming.
Kitchen
A well-designed kitchen can make your camper van stand out. Consider a pull-out kitchen with a gas hob, sink, and storage drawers. A curved kitchen design can improve space utilisation, create a more ergonomic layout, and add a modern touch to your camper.
Flooring
Renovating the floors is one of the simplest ways to improve the interior design of your camper. Peel-and-stick floor tiles are an easy and quick way to update the flooring. Lighter-coloured flooring can make the space feel more open, but keep in mind that they may be more challenging to maintain.
Multipurpose Furniture
Multipurpose furniture, such as storage ottomans that can extend and provide extra sleeping space, can help maximise the limited space in your camper.
Exploring Lightweight Teardrop Campers: Weighing Your Options
You may want to see also
Insulation
There are several insulation options available, each with its pros and cons. Here is a detailed guide to help you choose the best insulation for your VW T5 camper van:
Types of Insulation
Rigid Boards
Rigid insulation boards, such as Kingspan, are popular due to their excellent insulating properties. However, they can be challenging to install, especially around curves, struts, and small cavities, leading to the creation of thermal bridges. They also tend to "off-gas," which can be harmful to your health and the environment. Additionally, rigid boards can be messy and generate waste that is difficult to recycle or dispose of responsibly.
Fibre Insulation
Fibre insulation, such as fibreglass and wool insulation (including glass wool, rock wool, and sheep's wool), is easy to stuff into awkward spaces. However, fibre products can negatively affect indoor air quality and pose health risks, especially in the confined space of a camper van. Additionally, fibrous materials can absorb moisture, potentially leading to corrosion and rust if they come into contact with the vehicle's body. To mitigate this, consider installing a vapour barrier or reflective insulation.
Reflective Foil Insulation
Reflective foil insulation, such as Low-E Insulation, is a high-spec reflective foil with a recycled closed-cell foam core. It is thin, easy to cut, and moulds well around irregular shapes, making it ideal for the many curves and crevices in a van. It works by reflecting heat into an airspace beside the foil surface, helping to keep your van warm in the winter and cool in the summer. It also reduces the risk of condensation, which can lead to rust.
Bubble Wrap
Bubble wrap insulation is typically made from Mylar, not aluminium, despite some claims. It tends to crack, chip, peel, and fade over time, and may not provide sufficient insulation.
Thermal Insulation Foam
Thermal insulation foam, such as the Kiravans Thermal Insulation Foam, has excellent thermal properties and helps reduce road noise. It is a sticky-back foam with a closed-cell construction, meaning it won't absorb moisture or condensation. It also has a heat-reflective silver layer on the inside. It is easy to install, cut, and apply, and you can double or triple the layers in areas where more insulation is needed.
Installation Tips
When installing insulation in your VW T5 camper van, here are some tips to keep in mind:
- Build from the ground up. Don't skimp on insulation to save money, as it will affect the long-term comfort and function of your camper van.
- Combine different types of materials to address specific tasks, such as using a specialised material like Quack Mat to reduce road noise and vibration, along with a layer of reflective foil insulation.
- Install a vapour barrier to reduce the risk of moisture getting into the cavity.
- Ensure proper ventilation to allow warm, moist air to escape and reduce condensation.
- Measure and plan carefully to estimate how much insulation you will need. Overestimate rather than underestimate to avoid running short during the installation.
By choosing the right type of insulation and following these installation tips, you can effectively insulate your VW T5 camper van, ensuring a comfortable and enjoyable space for your adventures on the road.
Towing a Camper: Is Your Town & Country Up for It?
You may want to see also
Budgeting
- Insulation, flooring, and furniture: These are essential components of any camper van conversion. Insulation will make your van more comfortable in different climates, while flooring and furniture will provide the necessary living space. You can find cost-effective options or splurge on higher-end materials, depending on your budget.
- Electrical system: Electronics can enhance the safety and convenience of your van. Consider installing a charging station, backup camera, Wi-Fi signal booster, and Bluetooth connectivity. These additions will increase your budget but can greatly improve your overall experience.
- Kitchen and appliances: A functional kitchen is crucial for any camper van. Consider the cost of a sink, stove, and fridge. You might also want to add a pull-out shelf or a pull-out kitchen to save space. Don't forget to budget for gas pipes, connectors, and a gas bottle strap.
- Sleeping arrangements: A comfortable bed is essential for a good night's rest. Consider the cost of a rock 'n' roll bed or bunk beds to maximize space. If you plan to camp in various climates, you might also want to invest in a diesel heater.
- Windows and ventilation: Proper ventilation is crucial to prevent stuffiness in your van. Consider adding decorative windows or painting your window spaces for a unique touch. Ensure you have adequate blinds or curtains for privacy and to block out light when needed.
- Exterior upgrades: Upgrading your tires, shocks, and brake pads can improve your ride comfort. Additionally, consider replacing any old or damaged panels to enhance the exterior appearance of your van.
- Water and plumbing: Ensure you have a water tank and pump installed, as well as adequate plumbing pipes. Consider adding a shower, which can be attached to the van's door for an outdoor camping experience.
- Seating and lounge space: Swivelling seats can provide a practical driving space during the day and a comfortable lounge area at night. Consider the cost of seat swivels and any additional seating you may require, such as a rear seat system.
- Storage solutions: Storage is crucial in a camper van. Think about adding shelves, drawers, and cupboards to maximize your storage space. You might also want to install stroller rails for child seat access and additional storage options.
- Awnings: Awnings provide shade and a cooking area while travelling. They are a great addition, especially if you plan to cook outdoors.
- Decor and soft furnishings: You can personalize your van with decorative items, rugs, blankets, curtains, and soft furnishings. These additions can make your van feel more like home and don't have to break the bank.
When budgeting, it's important to prioritize your must-have features and be flexible with the nice-to-haves. Additionally, don't forget to include the cost of labour unless you plan to DIY the entire conversion.
It's also worth mentioning that hiring a camper van for a weekend or attending shows and visiting conversion companies can give you a better idea of what you want and help you plan your budget more effectively.
Building a Platform Bed: Camper Edition
You may want to see also
Where to buy
Fitting out a VW T5 camper van requires a lot of time and effort, but the process can be made easier by knowing where to buy the necessary parts and appliances.
Windows and Elevating Roof
Windows and elevating roofs are essential components of any camper van conversion. Websites such as Reimo offer a range of elevating roof options, including pop-top and superflat roofs, which provide extra headroom and ventilation. For windows, fitting kits are available from various suppliers and can be installed by professionals if needed.
Interior Kits and Furniture
The interior design of a camper van is a highly customisable aspect, and there are numerous options available to suit individual needs. For a bespoke experience, companies like Coolwhip Campers offer a 'Van Visualiser' tool to help design the perfect interior. They provide kitchen furniture units with features such as soft-close door hinges, LED lighting, and integrated floor systems for easy installation. Etsy is another great source for unique camper van furniture, offering conversion units with appliances in a variety of colours and styles.
Appliances
When it comes to appliances, a crucial consideration is the power source, with options including gas, 12v electrical, or a combination of both. Essential appliances include a sink, hob, and fridge. Companies like Cambee offer conversion units with appliances, including the SMEV 9222 combination sink/dual burner hob and 12v control panels.
Insulation
Insulation is vital to ensure the comfort of your camper van in all weather conditions. A good thermal liner will help regulate temperature and reduce condensation. A combination of products is recommended, including a vapour barrier, insulation board, insulation foam, and rock wool for hard-to-reach gaps.
Bed
The choice of bed depends on your specific needs and how often you plan to use it. Rock and roll beds are a popular option, offering both seating and sleeping space. When choosing a rock and roll bed, consider the material, with steel beds favoured for crash tests and wooden beds preferred for practicality and customisation.
By carefully planning your budget and sourcing parts from these suggested websites, you'll be well on your way to creating a comfortable and functional VW T5 camper van.
Kentucky Camper Licensing: What You Need to Know
You may want to see also
Frequently asked questions
It's important to ensure the van is in good shape, has low mileage, and is equipped with air conditioning. It's also a good idea to choose a model that won't lose value quickly and to stick to your budget.
The VW T5 is generally less expensive and has already undergone most of its depreciation, making it a more budget-friendly and financially sensible option. It also has lower insurance premiums and lower maintenance costs due to the availability of parts and knowledgeable mechanics.
Essential features can include a sink with water pumps, gas hobs, a leisure battery, a pop-top roof, a table, additional storage, a hook-up with sockets, and USB ports.
Optional upgrades can include a solar panel, a diesel heater, an integrated table in a sliding door panel, a swivel captain's chair, side steps, an awning, a tow bar, and bike racks.
The process involves cutting holes in the metal panel, finishing the edges with trim, applying adhesive, and sticking the glass onto the van. It's important to follow the recommended steps and seek professional help if needed.