Lubricating Pop-Up Camper Cables: A Step-By-Step Guide

Greasing pop-up camper cables is essential for smooth and effortless cranking. The lubrication process involves cleaning and applying a suitable lubricant to the cables, lifters, pulleys, and other components of the pop-up mechanism. A common recommendation is to use a silicone-based product, either in spray or grease form, as it provides protection and dries quickly without attracting dirt. Other options include WD-40, dry lubricant, and motorcycle chain lube, each with their own advantages and considerations. Proper lubrication of the pop-up camper cables ensures ease of use and helps maintain the condition of the system.

Silicone-based grease products with a spray applicator

To grease pop-up camper cables, you can use a silicone-based grease product with a spray applicator. Silicone-based greases are ideal for this task as they are waterproof and offer excellent performance over a wide temperature range. They can also withstand a wide range of pressure and load conditions, providing secure electrical connections without the use of harmful or flammable petrochemicals.

When selecting a silicone-based grease product with a spray applicator, there are several options available on Amazon.com:

• WD-40 Specialist Silicone Lubricant: This product provides effective lubrication for cables and other surfaces, with a temperature range of -100° F to 500° F. It dries clear, leaving a non-staining film that doesn't attract dirt. It is also 50-state VOC compliant.
• CRC Heavy Duty Silicone Lubricant: A 7.5 wt oz option for heavy-duty lubrication.
• B'laster 16-SL Industrial Strength Silicone Lubricant: An 11-ounce option for industrial-strength lubrication.
• 3-IN-ONE RVcare Slide-Out Silicone Lube: Specifically designed for RV applications, this 11-ounce lubricant can be used on cables and other surfaces.
• Super Lube 91110 Aerosols Silicone: A highly-rated 11-ounce silicone spray option.
• KEZE Silicone Grease Waterproof Food Grade Silicone Sealant Lubricant: A 3-pack of 1-ounce tubes, this food-grade silicone grease can be used on a variety of surfaces, including plumbing valves and O-rings.

When applying the silicone spray, ensure you don't spray the canvas of your pop-up camper, as it may affect its waterproofing. It is also recommended to use a piece of cardboard to protect the surrounding areas from overspray.

WD40

To grease pop-up camper cables with WD-40, you can follow these steps and suggestions:

Firstly, it is important to clean the cables and moving parts. This can be done with a product like brake clean, which one user recommended. Ensure that you also clean the wiffle tree, which is the part at the end of the crank that the cables attach to. It is a long threaded shaft that can get sticky and rusty over time.

Once the cables and relevant parts are clean, you can apply the WD-40. Some users recommend using a specific variant of WD-40 with Teflon (PTFE). Spray the WD-40 onto a lint-free cloth and wipe it onto the cables and relevant parts. You can also spray it directly onto the cables, but be sure to hold a piece of cardboard behind the area you are spraying to avoid getting it on the canvas.

When applying the WD-40, ensure you cover all necessary parts. This includes the lift posts, bed slides, and the wiffle tree. You can also put a line of grease on the wiffle tree cover, if you have one, where the eyebolt thing will ride to make it slide easily. Additionally, put a couple of drops of 3-in-1 oil in the lift jack oil hole.

Some users also recommend using WD-40 on the stabilizers and leveling screws. However, be cautious when using WD-40 on the leveling screws, as it can attract dirt and dust. You may want to consider using a non-teflon spray lubricant for these parts instead.

Finally, be sure to grease or lubricate other relevant parts of your pop-up camper. This includes the tongue jack, wheel bearings, and the guide rod, which is the silver, shiny rod under the trailer that the part the cables attach to moves on.

Greasing the wiffle tree

Firstly, you need to identify the type of wiffle tree in your camper. There are two common types: the ball-bearing wiffle tree and the plastic delrin nut wiffle tree. The ball-bearing type is typically found on larger units, while the plastic nut variety is more common in smaller campers. Knowing the type will help determine the appropriate grease type and application method.

Before applying any grease, it is crucial to clean the wiffle tree assembly thoroughly. Remove any old grease, dirt, leaves, or debris that may have accumulated. Pay special attention to the threaded screw unit and the cable pull path, ensuring they are free of any gunk that could hinder smooth operation.

Once the wiffle tree is clean, it's time to apply the grease. For the ball-bearing type, a recommended product is lithium grease. Apply this grease liberally to the screw assembly, coating all components generously. This will ensure smooth movement and protect the mechanism from wear and tear. You can refer to a DIY maintenance video for a visual guide to this process.

For the plastic delrin nut wiffle tree, you can use a product like Permatex Anti-Seize for lubrication. It is important to follow the manufacturer's instructions for application and to lube regularly for optimal performance.

In addition to greasing the wiffle tree itself, it is important to lubricate other components of the lift system. This includes the pulleys, lift arms, and cables. A silicone spray lubricant is often recommended for these parts, but be cautious to avoid spraying the canvas. Use cardboard or another protective barrier to prevent overspray.

By following these steps and maintaining your pop-up camper's wiffle tree and associated components, you will ensure smooth and effortless operation when raising and lowering the roof. Regular lubrication and maintenance will also extend the lifespan of your camper's mechanisms, making your outdoor adventures more enjoyable and hassle-free.

Lubricating the exposed lifters

To lubricate the exposed lifters of your pop-up camper, you'll want to use a silicone-based product. Silicone sprays are the most commonly recommended product for this task, as they will not attract dirt and dust like grease or oil-based products. When applying the silicone spray, be careful to avoid getting it on the canvas of your camper, as this can affect its waterproofing. It's also recommended to put a piece of cardboard behind the area you are spraying to avoid getting silicone on the canvas.

There are a few different silicone spray products that you can use. One option is the house brand silicone spray from NAPA auto, part #8300. This product sprays on wet and dries almost instantly, leaving a dry silicone film. Another option is Super Lube, which has been reported to work very well.

In addition to the silicone spray, you may also want to grease the cable using the grease fitting underneath the popup. This can be done once a year or once every few years, depending on usage. When greasing the cable, be sure to use a grease gun and pump until grease appears around the cable. This will ensure that the cable is properly lubricated and will help to extend its life.

It's important to note that the lubrication needs of your pop-up camper may vary depending on the type of lift system it uses. Some lift systems have specific grease points, so it's recommended to refer to the manufacturer's instructions or consult a specialist if you are unsure about the specific needs of your camper.

Using grease or oil

To grease pop-up camper cables, you can use a silicone-based grease product with a spray applicator. Silicone spray is a good option as it dries almost instantly, leaving a dry silicone film. You can also use a grease gun to apply grease to the cable fittings.

When lubricating the cables, it is important to avoid getting grease or oil on the canvas as this can cause dirt to stick. It is also important to stabilize your trailer before raising the roof. You may need to crawl underneath the trailer to access all the cables.

In addition to lubricating the cables, you should also wipe down the wiffle tree (the part at the end of the crank that the cables attach to) with a heavy grease. This will help keep it moving smoothly.

Another area that may need lubrication is the spring tracks. These can be greased using a grease gun. You can also use a light machine oil on the rollers.

By regularly lubricating the pop-up camper cables and associated parts, you can make it easier to raise and lower the roof, ensuring a smoother camping experience.

Frequently asked questions