Transforming Your Pop-Up Camper: A Step-By-Step Guide To Gutting

how to gut a pop up camper

Pop-up campers are a great way to transition from tent to trailer life, but setting them up can be intimidating. The process involves levelling and stabilising the camper, disconnecting it from the tow vehicle, and extending the roof and beds. Before setting up, it is important to find a level site, use levelling blocks, and set up wheel chocks. Once the camper is level, the roof can be disconnected from the body and extended using a crank handle, extension bar, or electric lifter system. The beds are then pulled out and support braces are secured under the frame. The entry door is locked into the frame, and the tent fabric is attached using velcro, snaps, or bungee attachments. Finally, the sink and stove are set up, and the beds are made. Regular maintenance is also important to keep a pop-up camper functioning well. This includes winterizing the trailer, checking roof seams and appliances, and keeping the canvas clean and dry.

Characteristics Values
Camper type Pop-up camper
Camper model Coleman Roanoke
Camper year 1990
Camper features Stove, sink, cabinets, table seats
Restoration projects Painting, new flooring, building shelves, portable interior
Camper weight 1700 lbs
Camper shell Remodeling for lightness
Camper maintenance Winterizing, roof seam caulking, appliance checks, battery maintenance

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Removing the stove, sink, and other appliances

Removing appliances from a pop-up camper is a great way to create more space and customise the interior. Here is a step-by-step guide to removing the stove, sink, and other appliances:

Prepare the Camper:

Before starting the removal process, find a suitable workspace. Park your pop-up camper in a well-ventilated area with enough room to manoeuvre. Ensure you have all the necessary tools, such as screwdrivers, wrenches, and any other specialised tools required for your specific camper model.

Disconnect Utilities:

Start by turning off the propane supply and disconnecting the propane hose from the stove. Shut off the water supply and disconnect the water lines from the sink. If your camper has electrical appliances, turn off the power at the source and disconnect any wiring.

Remove the Stove:

Locate the mounting hardware that secures the stove in place. This could be screws, bolts, or brackets. Using the appropriate tools, carefully remove the stove from its mounting brackets or slide it out of its housing. Set the stove aside in a safe place.

Remove the Sink:

The sink is usually secured with screws or brackets. Loosen and remove the mounting hardware to detach the sink from the countertop or cabinet. Carefully lift the sink out and set it aside.

Remove Other Appliances:

Repeat similar steps for other appliances you wish to remove, such as refrigerators, heaters, or air conditioners. Always refer to the manufacturer's instructions or a trusted mechanic for guidance on specific appliances.

Clean and Prepare the Space:

Once you've removed the appliances, clean the area to prepare for any modifications or new installations. This includes wiping down surfaces, vacuuming, and ensuring there is no debris left behind.

Plan Your New Layout:

Now that you've removed the appliances, take some time to plan your new layout. Consider how you want to utilise the space and what new features or appliances you may want to install. Measure the space and sketch out a rough plan to help visualise your new design.

Install New Features (Optional):

If you're installing new appliances or features, follow the manufacturer's instructions for a safe and proper installation. This could include adding new shelving, portable furniture, or any other customisations you desire.

Remember to always work within your skill level and seek professional assistance if needed. With these steps, you'll be well on your way to transforming your pop-up camper to suit your needs!

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Painting the interior

Step 1: Prepare the Camper Interior

Before you start painting, it's important to thoroughly clean the interior surfaces of your camper. Use a mild detergent and a soft sponge to remove any dirt, grease, or stains. Pay special attention to areas that are often touched, such as countertops, cabinets, and walls. Rinse the surfaces with clean water and allow them to dry completely.

Step 2: Choose the Right Paint

Select a paint that is specifically designed for interior use in camper vans or RVs. Look for paint that is durable, easy to clean, and resistant to mould and mildew. You may also want to choose a paint colour that is light and bright, as this can make the space feel more open and inviting. Don't forget to purchase the necessary tools such as brushes, rollers, and trays.

Step 3: Protect Surfaces and Ventilate the Area

Cover any surfaces that you don't want to get paint on, such as windows, cabinets, and appliances, with drop cloths or plastic sheeting. Tape off edges and corners with painter's tape to ensure clean lines. If possible, open windows or doors to provide adequate ventilation during the painting process.

Step 4: Start Painting

Begin painting the interior of your camper, working in small sections and using smooth, even strokes. Start with the ceilings and work your way down to the walls and any built-in furniture. Allow the paint to dry completely according to the manufacturer's instructions before applying a second coat if needed.

Step 5: Add Final Touches

Once the paint is completely dry, remove the painter's tape and drop cloths. Reattach any hardware or fixtures that you removed before painting, such as cabinet handles or light switch covers. Step back and admire your freshly painted interior!

Tips:

  • If you're painting over a dark colour or making a significant colour change, consider using a primer first to ensure full coverage and an even finish.
  • Take your time and work in well-lit conditions to avoid drips and mistakes.
  • Keep a damp cloth on hand to quickly wipe up any paint splatters or mistakes.
  • Consider adding decorative touches, such as stencils or stripes, for a unique and personalised space.

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Installing new flooring

Step 1: Remove Old Flooring

Before installing new flooring, you need to remove the old flooring in your pop-up camper. This process can vary depending on the type of flooring currently installed. For example, if you have carpet, you will need to cut it into sections and pull it up, while vinyl or linoleum flooring may require more effort to remove without damaging the underlying structure. Make sure to wear safety gear, such as gloves and eye protection, during this process.

Step 2: Prepare the Subfloor

Once the old flooring is removed, inspect the subfloor for any damage, such as rot or water stains. Repair any issues before proceeding. If the subfloor is in good condition, clean it thoroughly to remove any dirt, debris, or residue. You may also need to level the subfloor to ensure a smooth surface for the new flooring.

Step 3: Choose Your New Flooring

When selecting new flooring for your pop-up camper, consider factors such as durability, ease of installation, and comfort. Popular options include vinyl plank flooring, linoleum, or outdoor carpeting. Vinyl plank flooring offers a wide range of styles and colours and is known for its durability and water resistance. Linoleum is another affordable and durable option that is easy to clean. If you prefer the warmth and softness of carpet, look for outdoor carpeting designed for high-traffic areas and moisture resistance.

Step 4: Measure and Cut the Flooring

Before installing your new flooring, take accurate measurements of the floor space in your pop-up camper. Mark the measurements on the new flooring and cut it to size using a utility knife or a sharp blade. It is essential to measure twice and cut once to avoid mistakes. Leave a small gap between the edge of the flooring and the walls to allow for expansion and contraction, especially if you choose a vinyl or linoleum option.

Step 5: Install the New Flooring

The installation process will depend on the type of flooring you have chosen. For vinyl plank flooring, most options today are designed with a peel-and-stick backing, making installation a straightforward process. For linoleum, you may need to use an adhesive designed for this purpose. If you opt for outdoor carpeting, you can use double-sided carpet tape or an adhesive designed for outdoor carpets. Work in small sections, ensuring that the flooring is smooth and free of bubbles or creases as you go.

Step 6: Finish and Seal

Once the new flooring is installed, finish the edges by adding trim or moulding to create a clean and polished look. If you have chosen a type of flooring that requires sealing, such as linoleum, follow the manufacturer's instructions for applying the appropriate sealer. This will help protect your new floor from moisture and stains.

Step 7: Reinstall Fixtures and Enjoy Your Updated Camper

After allowing the new flooring to cure for the recommended amount of time, you can reinstall any fixtures or furniture that you removed during the process. Enjoy your refreshed pop-up camper and be sure to follow any care and maintenance guidelines provided by the flooring manufacturer to ensure its longevity.

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Building custom shelving

Planning and Measuring:

  • Assess your storage needs and decide on the number, size, and placement of your shelves. Consider what items you need to store and the best way to organise them.
  • Measure the available space inside your pop-up camper, taking into account any existing features such as windows, doors, and other fixtures.
  • Choose the type of shelving that best suits your needs. Options include fixed shelves, adjustable shelves, or a combination of both.

Gathering Materials and Tools:

  • Select the type of material you want for your shelves. Plywood, lumber, or metal are common choices. Consider the weight of the items you'll be storing and the overall weight capacity needed.
  • Purchase or gather the necessary tools and hardware, such as a drill, screws or nails, brackets, and a measuring tape.

Cutting and Installing Shelves:

  • Measure and cut the shelving material to fit the desired spaces. Take precise measurements to ensure a snug fit.
  • If painting or staining your shelves, do so before installation. Choose a finish that is suitable for the material and your aesthetic preferences.
  • Install the shelves using the appropriate hardware. Fixed shelves can be attached directly to the walls or existing structures, while adjustable shelves may require brackets or tracks.

Finishing Touches:

  • Add any desired shelf liners, such as non-slip mats or decorative contact paper, to enhance the appearance and functionality of your shelves.
  • Test the stability of your shelves by placing items on them. Ensure that they can bear the weight and that the shelves are securely attached.
  • Adjust the shelf placement or add additional bracing if needed to ensure the stability of your custom shelving unit.

Custom shelving can greatly improve the functionality and storage capacity of your pop-up camper. By following these steps and adapting them to your specific needs, you can create a tailored storage solution that makes your camping experiences more organised and enjoyable.

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Waterproofing the tent canvas

Choosing the Right Waterproofing Product:

Start by selecting a suitable waterproofing product specifically designed for canvas tents. Some recommended options include Dry Guy Waterproofing Concentrate, Hawk Tools Canvas Waterproofer, and 303 Fabric Guard. These products will help repel water and protect your tent from mould and UV damage.

Preparing the Tent:

Before you begin waterproofing, it's crucial to ensure your tent is clean and dry. Use a mild soap, water, and a soft brush to gently scrub away any dirt, debris, or mildew. Rinse thoroughly and allow the tent to air dry completely.

Diluting the Concentrate:

If you're using a concentrate, like Dry Guy, mix it with water following the manufacturer's instructions. Typically, it's recommended to mix one part concentrate with three parts water.

Applying the Treatment:

Using a spray bottle or a roll-on brush, start applying the waterproofing treatment from the top of the tent, working your way down. Hold the spray nozzle about 6-12 inches away from the canvas and spray evenly. If using a brush, apply the treatment in smooth, even strokes.

Drying and Curing:

Allow the tent to dry completely. Depending on the weather conditions, you might need to leave your tent set up for a full afternoon or even two to ensure proper drying and curing.

Repeat as Needed:

For best results, repeat the waterproofing process 1-2 more times. This will ensure that the treatment is thoroughly applied and will provide extra protection for your tent.

Maintenance and Reapplication:

Remember that waterproofing treatments don't last forever. Depending on usage and climate, you should aim to reproof your tent at least once a year for occasional use, and up to three times a year if you're a frequent camper. Regular maintenance will keep your pop-up camper in top shape for years to come.

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