Creating A Custom Camper Top For Your Truck

how to make a camper top for truck

Building a camper top for your truck is a great way to create a mobile home that suits your specific needs. While there are many options available on the market, a DIY approach can be more cost-effective and allow for customisation.

The first step is to measure your truck bed accurately, as this will form the base of your design. You can then decide on the layout, bearing in mind factors such as floor space, weight distribution, and the inclusion of features like a kitchen or seating area.

The frame of the camper can be constructed using a roof rack or lumber, with plywood and insulation forming the walls. Windows and doors can be cut out as desired, and a hinging roof can be added for extra headroom. Finally, the interior can be fitted out with beds, storage, and any desired amenities, such as a sink or refrigerator.

With careful planning and construction, it is possible to create a comfortable and functional camper that is ready for any adventure.

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Measure your truck bed

Measuring your truck bed is a crucial step in building a camper top. It is important to get accurate measurements to ensure that the camper top and its accessories, such as covers and toolboxes, fit securely and perfectly. Here is a step-by-step guide to help you measure your truck bed:

Step 1: Measuring Width

Place the tang of your measuring tape flush against the driver or passenger front of the bedside, near the bulkhead. If you have an assistant, have them hold the tape measure securely, then stretch the tape to the other bedside. Record this measurement.

Step 2: Measuring Length

For this step, position the tang of the tape measure flush against the bulkhead and, if possible, have an assistant hold it in place. Stretch the tape measure along the bed rail to the inside edge of the top of your tailgate. Record this length.

Step 3: Measuring Depth

While this measurement is less critical, it is still useful to know when ordering products like toolboxes and chests. Place the tape measure flush against the bed floor near one bedside and stretch it vertically to the top edge of the bedside. Record this measurement.

Tips and Tricks:

  • It is recommended to use a quality tape measure that is long enough and uses your preferred unit of measurement (metric or imperial).
  • Have a pen and paper or a notes application ready to jot down the measurements.
  • If possible, have an extra set of hands to hold one end of the tape measure.
  • Remember to consider any accessories or add-ons protruding from the truck bed, such as liners and toolboxes, as they can affect the overall size.
  • Divide the number of inches by 12 to determine the length of your truck bed in feet. For example, if your measurement is 96 inches, your truck bed is 8 feet long.

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Build the bed frame

Building a bed frame for your truck camper is a fun project that can be done in a few simple steps. Here's a detailed guide to help you get started:

Step 1: Measure and Plan:

Start by measuring the bed of your truck to determine the dimensions of your bed frame. Consider the width, length, and height available, keeping in mind any wheel wells or other obstructions. Decide on the number of sections you want for your bed frame, especially if you plan to have storage compartments underneath.

Step 2: Gather Materials and Tools:

The materials you'll need include plywood (preferably 3/4-inch thick), 2x4 wooden boards, hinges, screws, a drill, a saw, and a sander for smoothing edges. You may also want to get some paracord for handles and stainless steel braces for additional support.

Step 3: Cut the Wood to Size:

Using your measurements, cut the plywood and 2x4s to the required lengths. Cut the plywood into sections that fit the bed of your truck, taking into account any notches or corners to prevent items from falling through. Cut the 2x4s to fit the length and width of your bed, and don't forget to allow for any necessary notches or angles to accommodate canopy clamps or other obstructions.

Step 4: Assemble the Frame:

Drill and screw the 2x4s together to form a sturdy frame. If you're creating storage compartments, divide the frame into sections and add hinges to create lids or hatches. You can also add braces for additional support, especially if you plan to place heavy items on the bed frame.

Step 5: Attach the Plywood:

Secure the plywood to the wooden frame using screws. If you've created storage compartments, you can make individual plywood lids or hatches for easy access. For the sleeping platform, cut a sheet of plywood to fit the length and width of your bed frame, ensuring a snug fit.

Step 6: Finishing Touches:

Sand any rough edges to ensure a smooth finish. You can also apply a coat of paint, stain, or bedliner to protect the wood and give it a nice appearance.

And there you have it! You've built the bed frame for your truck camper, ready to be fitted with a mattress or sleeping pad for your next adventure.

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Construct the storage cabinet

Constructing the storage cabinet for your camper top is a crucial step in ensuring you have ample storage space for your camping gear and supplies. Here's a detailed guide on how to build the storage cabinet:

Planning and Materials

Before beginning construction, it's important to accurately measure your truck bed, as these measurements will guide your cabinet design and build process. Take measurements of the width near the truck cab, in the center, and close to the tailgate, as truck beds can be tapered.

For the construction, you'll need lumber, screws, a saw (such as a circular saw and/or jigsaw), a router, and any other standard woodworking tools.

Cutting and Assembly

  • Cut the base of the storage cabinet to fit around the wheel well. This will ensure an efficient use of space.
  • Cut the sides of the cabinet, making the height match the sides of the truck bed.
  • Use one-inch by one-inch lumber to build the cabinet frame.
  • After assembling the basic frame, cut and attach the bottom and front pieces.
  • Measure and cut the cabinet's opening for storage access. You can use a circular saw for the long straight cuts and a jigsaw for any rounded corners or ends.
  • Smooth all the edges of the opening and other cut pieces with a router to prevent splinters from the rough lumber.
  • To provide support for storage containers and other items, attach a piece of one-inch by one-inch lumber just under the opening and on the opposite side.

Finishing Touches

  • If desired, round the outer edge of the cabinet's countertop to make it more comfortable for anyone sleeping nearby.
  • Plan and install any additional features, such as a sink, by cutting holes in the countertop and fitting the necessary components.
  • If your truck canopy has clamps that attach to the truck bed, you may need to cut notches in the back of the cabinet to ensure a snug fit.
  • Finish the cabinet by staining or painting it to match the aesthetic of your camper.

Remember to adapt these steps to fit your specific truck model and personal requirements, and always be cautious when using power tools and equipment.

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Cut out the cabinet opening

To cut out the cabinet opening, you will need to follow these steps:

First, measure out the cabinet opening. This will depend on the specific measurements of your truck bed and canopy, so be sure to take accurate measurements before beginning.

Next, use a circular saw to cut the two longest sides of the opening. This will create the basic shape of the cabinet opening.

Once the straight sides are cut, you will need to create rounded corners. To do this, use a jigsaw to cut out the corners and ends of the cabinet opening. This will give the opening a more finished look and make it easier to access the storage area.

After the initial cuts are made, use a router to smooth the edges of the opening. This step is important to avoid splinters from the rough lumber. Be sure to route all the edges of the build to ensure a smooth finish.

Now you have a fully cut-out and smoothed cabinet opening! You can add a piece of lumber under the opening to create a shelf for small items, or leave it open for easier access to the storage area.

The next step is to create the cabinet base and sides, which will be covered in a separate section.

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Install the sink and water system

Now that the structure of your camper top is in place, you can start thinking about the fun stuff, like installing a sink and water system. This will allow you to have running water in your camper, which is a huge convenience when you're out on the road. Here's a step-by-step guide to installing a sink and water system in your truck camper:

Plan the Layout

Before you start installing anything, you need to plan out where you want your sink and water system to go. Consider the space you have available and how you want to use it. You'll need to decide on the location of the sink, water tanks, and any other components, such as a faucet or shower head. Keep in mind that you'll need to have easy access to your water tanks for refilling and maintenance.

Gather the Materials and Tools

To install a sink and water system in your camper, you'll need the following materials and tools:

  • Sink and faucet: Choose a sink that fits the size and style of your camper. You can opt for a small bar sink or a larger kitchen sink, depending on your space and needs. For the faucet, consider a simple hand or foot pump system to conserve power.
  • Water tanks: You'll need two types of water tanks: a fresh water tank for clean water and a grey water tank for waste water. The size of the tanks will depend on your usage and how often you want to refill and empty them.
  • Pipes and hoses: You'll need pipes and hoses to connect the water system. Choose food-grade, flexible hoses that are safe for drinking water.
  • Pumps and connectors: To move water through the system, you'll need a pump, such as a manual hand or foot pump, or an electric pump if you have access to power. You'll also need various connectors, adapters, and clamps to join the pipes and hoses.
  • Tools: Have basic tools on hand, such as a drill, screwdriver, saw, and caulk gun.

Install the Sink and Faucet

Once you've gathered your materials, it's time to install the sink and faucet. Here are the steps:

  • Cut a hole in your countertop to fit the sink. Trace the outline of the sink and then cut the hole using a jigsaw or similar tool. Test-fit the sink to ensure it sits securely in the hole.
  • Seal the cut edge of the countertop with silicone caulk to prevent moisture from seeping into the countertop.
  • Mount the sink in the hole using the provided clips or hardware. Make sure the sink is clamped securely and that there are no gaps or leaks.
  • Install the faucet by connecting it to the sink and the water supply hoses. Follow the manufacturer's instructions for proper installation.

Set Up the Water Tanks

Now, you'll need to set up your water tanks:

  • Place the fresh water tank in an easily accessible location, preferably near a door or entry point. Secure it in place with straps or other fasteners to prevent it from moving while driving.
  • Connect the intake hose from the pump to the fresh water tank. Use the correct adapters and connectors to ensure a tight fit.
  • Install the grey water tank under the sink or in another suitable location. This tank will collect the waste water from the sink.

Connect the Plumbing

The next step is to connect all the plumbing:

  • Connect the output hose from the pump to the faucet. This will supply water to the faucet when the pump is activated.
  • Run a hose from the faucet to the grey water tank. This will carry the waste water away from the sink.
  • If you have a shower or other water outlets, connect the appropriate hoses and pipes to the water supply.
  • Use hose clamps and connectors to secure all the hoses and pipes, and make sure there are no leaks.

Test and Maintain the System

Once everything is connected, it's time to test your new sink and water system:

  • Fill up the fresh water tank and turn on the pump.
  • Open the faucet and let the water run for a few minutes to check for any leaks or issues.
  • Regularly maintain your water system by cleaning the tanks, hoses, and filters. This will help prevent bacteria and odours from building up.
  • Remember to refill your fresh water tank and empty your grey water tank as needed.

By following these steps, you'll have a functional sink and water system in your truck camper, making your travels more comfortable and convenient. Enjoy your new camper and happy adventures!

Frequently asked questions

You will need a truck topper, lumber, screws, mattresses, curtains, a sink, tubing for fresh water, a camping stove, a fan, a power source, and other basic camping supplies.

The cost of building a DIY truck camper can vary depending on the materials used and the complexity of the design. However, it is generally much cheaper than buying a brand new truck camper, which can cost several thousand dollars. For example, one person built a DIY truck camper with a pop-top roof for less than $1,500 in tools and supplies.

Building a DIY truck camper can be done in a weekend if you have the necessary materials and a clear plan. However, it is important to take the time to accurately measure your truck bed and plan out the design of your camper before beginning construction.

Yes, if you don't want to build a permanent camper top, you can consider a truck tent, which is a portable and more affordable option. A truck tent can provide extra room and better ventilation while still allowing your truck bed to function as a storage space.

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