Ashleigh Romero
Adding a camper top to your van is a great way to increase space without breaking the bank. It can allow you to stand up, sleep, or store more items. There are two main types: pop tops and camper tops. Pop tops are opened when the vehicle is static and are not well insulated, whereas camper tops are permanent additions to the structure of the camper. You can install a camper top yourself, but it is a complex process that involves cutting metal and lifting something heavy into place. If you're not a skilled tradesperson, you may want to consider hiring a professional installer.
| Characteristics | Values |
|---|---|
| Purpose | Adding space to the van, allowing the owner to stand up, sleep or store items |
| Cost | Relatively affordable compared to other additions but not cheap |
| Installation | Can be done by the van owner or a professional installer |
| Styles | Pop tops and camper tops, with pop tops being opened when the vehicle is static and less insulated |
| Customization | Can include windows, solar panels, beds, USB ports, LED lights, and more |
| Vehicle compatibility | Compatible with a range of vehicles, including Ford, Chevy, Dodge, Mercedes, Toyota, and VW vans |
| Height | Adds a few feet to the height of the van, which may restrict access to certain parking areas |
What You'll Learn
Choosing a camper top style
There are two main types of camper van tops: pop tops and high tops. Both have their advantages and disadvantages, and the best option for you will depend on your personal preferences, needs, and budget.
Pop Tops
Pop tops are a popular choice for those looking to add extra headroom, sleeping space, and ventilation to their van. They sit low to the roof of the vehicle when not in use, which means they don't affect fuel consumption or access to low areas. When parked, you can simply turn the latches and push up the top to create more headroom and let in natural light. Most pop tops can also include a bed, although the size of the bed will vary depending on the model.
Some pop tops feature a clam-shell opening, which provides additional headroom and a comfortable sleeping area. These tend to be lightweight, durable, and easy to set up, making them ideal for those who move locations frequently. They also offer interior access, spacious sleeping areas, and climate control. However, they may have limited headspace due to the clam-shell design and may be heavier, impacting fuel efficiency.
Other pop tops extend vertically, elevating the roof evenly rather than at an angle. These provide more headroom and sleeping space, as well as additional storage. They often include features such as integrated lighting, USB charging systems, and multi-zip windows. However, these conversions tend to be permanent and require professional installation, making them a more significant investment.
High Tops
High tops, on the other hand, give you the ability to stand up inside the van at all times, without having to pop the top. They can also be insulated and provide extra space for building cabinets, increasing your storage space. High tops can make stealth camping easier, as you don't have to worry about disguising a popped top. They also create a quieter space, as pop tops can be noisier, similar to sleeping in a tent.
High tops usually involve cutting away the original roof and replacing it with a fiberglass roof to give increased height. This modification creates more interior room, allowing most passengers to stand up and move around inside. The front and rear sections of the roof are typically left intact and can be used for shelves, lights, or entertainment components.
Factors to Consider
When choosing a camper top style, consider your budget, the level of customization you desire, and the amount of space you need. If standing up inside the van is a priority, a high top is likely the better option. If you're looking for a more budget-friendly choice that still offers extra headroom and sleeping space, a pop top might be the way to go.
Additionally, think about the ease of use and insulation, as well as any specific features you may want, such as climate control, interior access, or the ability to transfer the top between vehicles. By weighing these factors, you can choose the van pop top that best suits your needs and your life on the road.
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Selecting the right tools
The right tools will make the job of installing a camper top on your van much easier and safer. The tools you will need will depend on the type of camper top you are installing, your level of expertise, and the equipment you already have. Here is a list of tools that will be useful for most installations:
- An air chisel: This tool is relatively simple and effective for cutting through the metal of your van's roof. It is recommended by a step-by-step photo guide on Campervan Lifestyle.
- Angle grinder: An angle grinder can also be used to cut through metal, but it is a riskier option as it involves sparks flying everywhere and a sharp blade.
- Eye and hand protection: Regardless of the cutting method you choose, it is important to protect your eyes and hands from any debris or sparks.
- Lifting machine: A lifting machine can be useful for holding the camper top in place while you seal and secure it.
- Big bolts and nuts: These will be needed to securely fasten the camper top to your van.
- Sealant: You will need a suitable sealant to ensure that your camper top is watertight.
If you are not confident in your ability to install a camper top yourself, it may be best to seek professional help. Several companies offer camper top installation services, including Sportsmobile, GTRV (aka Coast Outfitters), and Cyclevan. These companies can provide high-quality tops and ensure a secure and watertight installation.
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Cutting the existing roof
Before you start cutting the existing roof of your van, you need to decide what type of roof you want to install. There are three main campervan roof options: the low roof, the hi-top roof, and the pop-top roof. Each option has its own advantages and limitations, so it's important to choose the one that best suits your needs and budget.
If you choose to install a hi-top roof, you will need to cut open the existing roof and raise it up. This process can be complicated, so it is recommended to hire a professional if your budget allows. However, if you feel qualified to do it yourself, make sure to do your research beforehand. Take measurements, watch online videos, and familiarize yourself with the process, which will vary depending on the type of roof you have (rubber or fiberglass).
If you opt for a pop-top roof, instead of cutting the entire roof open, you will only need to cut a roof opening that you'll enter from the inside to access the pop-top. There are DIY kits available for pop-top installations, and some companies will even cut the roof opening for you. Keep in mind that pop-top roofs are the most expensive van roof option.
When cutting the existing roof of your van, it is important to work carefully and wear the appropriate safety gear, including eye protection and gloves. Make sure to measure twice and use a straight edge to guide your cutting tool. You may need to reinforce the roof structure to ensure it can support the weight of the new roof. Always consult a professional if you are unsure about any part of the process.
Converting your van's roof can be a challenging task, but with careful planning and execution, you can successfully achieve the desired result. Remember to take your time, stay safe, and don't be afraid to seek professional help if needed.
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Placing the new roof
The first step in installing a camper top is to cut out the existing roof of your van. This can be done with an air chisel, which is a relatively simple and effective tool for cutting through metal. Alternatively, an angle grinder can be used, but it is a riskier method with sparks flying everywhere and a sharp blade. Regardless of the cutting method chosen, it is important to wear eye and hand protection for safety. Take your time and cut slowly and steadily to maximise precision and safety.
Once the existing roof has been removed, the next step is to place the new camper top onto the van. This step requires careful planning and the use of appropriate tools to ensure a secure and waterproof fit. It is important to note that lifting the new roof into place can be challenging due to its weight, so it may be helpful to use a lifting machine to assist with this process.
After the new roof is in place, it needs to be secured to the van. This can be done using bolts and nuts, with the size, type, and number depending on the specific roof and vehicle. It is important to take your time during this step to ensure that the roof is securely attached and watertight. Using appropriate sealants and following a step-by-step guide or video tutorial can be helpful in ensuring a successful installation.
Finally, you can add any additional features or customisations to your new camper top, such as windows, solar panels, or insulation. These features can enhance the functionality and comfort of your camper van. Remember to consider the practical implications of your new camper top, such as the increased height of your vehicle, which may affect your ability to access certain parking spaces or low areas.
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Securing the new roof
Planning and Preparation:
Before you begin, it's essential to have a clear plan of action and gather the necessary tools and materials. Ensure you have the right type and size of bolts, nuts, and sealant to secure and waterproof the new roof. An air chisel or angle grinder can be used for cutting through the metal, but always put safety first by wearing eye and hand protection.
Removing the Old Roof:
Carefully cut out the existing roof of your van using the chosen tool. Take your time and work slowly and steadily to maximise safety. Completely remove the old roof, creating a clean surface for the new camper top.
Positioning the New Roof:
With the help of a lifting machine or assistance from others, carefully lift the new camper top into position. Ensure it is properly aligned and fits snugly on your van. Check that the size and shape match your vehicle perfectly, as an ill-fitting roof can lead to security and waterproofing issues.
Securing the Roof:
Once the new roof is in place, it's time to secure it firmly. Use the bolts and nuts to fasten the roof to the van's body. The number and placement of the bolts will vary depending on your vehicle and roof design. Ensure all bolts are tightened securely.
Waterproofing:
Apply a suitable sealant around the edges of the new roof to create a watertight seal. This step is crucial to prevent leaks during rainy weather. Follow the instructions on your chosen sealant for proper application and drying times.
Final Checks:
After securing the new roof, carefully inspect your work. Check that all bolts are tight, and there are no gaps or potential entry points for water. Test the roof's stability by applying some weight or pressure, ensuring it can withstand normal usage conditions.
Remember, this is a complex process, and it's better to seek professional help or advice if you're unsure about any steps. Taking your time and paying attention to detail will ensure a secure and long-lasting camper top for your van.
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Frequently asked questions
A camper top is a solid addition to the structure of a camper. It can be referred to as a camper shell interchangeably. It’s a way of adding additional space to your camper. It may allow you to stand up in the vehicle or be used as extra sleeping space or storage.
Pop tops can be opened when the vehicle is stationary and provide additional space. They are obvious when fully opened so stealth campers do not tend to use them. Pop tops are not well insulated and can be noisy and humid in the summer and cold in the winter.
Camper tops are beneficial because they provide extra space without breaking the bank. There is a huge range of styles, shapes, and sizes to choose from. You can match it to your needs and add little windows or even solar panels.
The process is relatively straightforward. Cut out your existing roof. Place the new one on. Secure it. However, it is rather more complex than this as you are cutting metal and lifting something heavy into a precise position. It has to be secure and waterproof.
