
Building a pickup truck camper is a great DIY project for those who want to take on the outdoors in a unique, personalised vehicle. While there are many production models on the market, building your own camper allows you to customise it to your exact specifications, whether that's adding extra insulation for cold-weather adventures or ensuring there's enough space for your family and pets. You can also save money by using cheaper components and upcycling gear you already own. The process involves designing a layout, constructing a frame, and adding essential systems like electricity, water, heating, and refrigeration. With careful planning and the right materials, you can create a lightweight, durable, and comfortable pickup truck camper that's perfect for your next outdoor adventure.
Characteristics | Values |
---|---|
Materials | 4 and 5.5 mil hardwood ply, 6 oz. fiberglass cloth, 10 oz. fiberglass tape, 1 ½” structural foam, 2 X 2 pine lumber, 1/8" hardwood plywood, fabric, paint, fixed glass, silicone caulk, square trim, vinyl slider, closed cell foam, 1/4" plywood, Styrofoam, electrical boxes, LED strips |
Tools | Hole-saw bits, adhesive, pocket-hole jig, canvas, bed-sheets, plastic electrical boxes |
Weight | 380 pounds empty |
Power | Goal Zero® 1500 lithium battery, 12-volt system |
Layout | Simple, tailored to individual needs |
Cost | $454 for the camper, under $1000 with air conditioner, microwave, refrigerator, and mattress |
What You'll Learn
Designing the layout
Space and Functionality:
The first step is to decide how you plan to use the space. Consider your camping needs and priorities. For example, if you need a space for cooking, you'll need to allocate room for a small kitchen area with a stove, sink, and storage for cooking equipment. Similarly, if you want a sleeping area, you'll need to designate enough space for a bed and any necessary bedding.
Weight Distribution:
It's important to keep weight distribution in mind when designing the layout. Heavy items should be placed as low as possible and evenly distributed to maintain the truck's balance and stability. This will also help with fuel efficiency. Try to keep the weight forward and low to minimise the load between the axles.
Customisation:
The beauty of designing your own pickup truck camper is that you can customise it to your specific needs. Consider whether you want fixed or removable furniture. For example, you could have adjustable or removable bunks to create more space when they're not in use. If you plan to use the camper for various activities, such as family camping trips or solo adventures, removable modular furniture can provide flexibility.
Doors and Windows:
The placement of doors and windows is an important consideration. Think about the size and number of doors and windows you want, as well as their placement. For instance, you might want a large entry door for easy access, or multiple side windows to let in natural light and provide ventilation.
Creativity and Optimisation:
Get creative with your space optimisation! Consider utilising the existing shape of the camper for bench seats, as this can save space and provide additional storage. You can also incorporate multi-purpose features, such as a dining table that can be tilted out of the way when not in use or used for extra cooking space.
Tools for Planning:
To help with your layout design, consider using a 3D modelling program like SketchUp. This will allow you to measure and plan the interior space effectively. Additionally, take precise measurements of the components and systems you plan to include, such as appliances, plumbing, and electrical systems, to ensure they fit seamlessly into your layout.
Remember, the key to a successful layout is to keep it simple, functional, and tailored to your specific needs. By taking the time to plan and design a thoughtful layout, you'll be well on your way to creating a pickup truck camper that's perfect for your camping adventures.
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Choosing materials
When it comes to choosing materials for your pickup truck camper, there are several options to consider. The type of materials you select will depend on your specific needs, budget, and the level of customisation you desire. Here is a detailed guide to help you choose the right materials for your project:
Frame Materials
The frame of your camper will provide structural support, so it's important to choose sturdy and durable materials. For the frame, you can consider using lumber, such as pine. Specifically, 2 x 2 pine lumber can be a cost-effective option, as you can rip them into thinner pieces using a table saw. This will provide you with the necessary framing thickness while keeping costs down.
Plywood
Plywood is a versatile and essential material for your pickup truck camper build. It serves as the base for the walls, floor, and other components. Consider using hardwood plywood, which offers a combination of strength and lightness. You can find plywood in different thicknesses, such as 1/8" or 1/4", depending on your specific needs and the weight constraints of your project.
Insulation
To ensure a comfortable indoor environment, insulation is key. Consider using structural foam or polyurethane foam for insulation. These materials will help regulate the temperature inside your camper, keeping it cool in the summer and warm in the winter. Make sure to select a thickness that aligns with your desired level of insulation.
Exterior Protection
The exterior of your camper needs to withstand the elements, so it's crucial to select materials that are durable and protective. One option is to use a layer of fiberglass cloth on the exterior surfaces. This adds strength and helps protect against the weather. Additionally, consider sealing the exterior with epoxy, such as WEST SYSTEM® Epoxy, to create a robust and long-lasting barrier.
Fabric and Paint
For the outer covering of your camper, you can opt for a combination of fabric and paint, also known as "Poor Man's Fiberglass." This method is lightweight, durable, and waterproof. You can use fabric such as canvas or cotton bedsheets, and apply several coats of latex paint to create a sturdy and aesthetically pleasing finish.
Windows and Doors
Windows and doors are essential components of your camper, providing ventilation, natural light, and access. You can choose from various options, such as fixed glass windows or vinyl sliders. Silicone caulk can be used to seal the windows, ensuring a tight fit and preventing leaks. Additionally, consider the size and placement of windows to maximise ventilation and natural light.
Electrical System
To power your camper's electrical needs, you'll require a robust electrical system. This includes lighting, USB ports, and receptacles. Consider using a modular approach with plastic electrical boxes, allowing for flexibility and future expansions. Ensure that all electrical components are properly rated for the voltage of your system, typically 12 volts or 110 volts.
Appliances
Depending on your needs and budget, you can include various appliances in your pickup truck camper. This can include a refrigerator, microwave, hot plate, or air conditioner. Consider the power requirements of each appliance and ensure your electrical system can handle the load. Additionally, think about the placement of each appliance to maximise space and functionality.
Remember, when choosing materials, always prioritise quality and durability. While cost is an important consideration, investing in high-quality materials will ensure the longevity and reliability of your pickup truck camper.
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Electrical systems
The electrical system of your pickup truck camper is an important component that will power various appliances and devices during your off-grid adventures. Here are some detailed instructions and considerations for designing and installing an efficient electrical setup.
Power Source
The first step is to determine the power source for your electrical system. Most camper setups use 12-volt DC power, which can be supplied by deep-cycle batteries. You can choose between traditional lead-acid batteries, AGM batteries, or lithium batteries. Lead-acid batteries are cost-effective but need frequent replacement and have a limited discharge capacity. AGM batteries are an upgrade, while lithium batteries, though expensive, offer the best performance with a higher discharge capacity and longer lifespan.
Battery Capacity
When choosing batteries, consider the capacity you will need to power your appliances. Calculate the total power draw of all the devices you plan to use, including lights, water pumps, fans, and any entertainment systems. It is recommended to have a battery capacity that can handle 100 amp-hours or more. You can also consider using a battery monitor, like the Redarc Manager30, to manage and monitor your power usage.
Wiring and Connections
The wiring of your electrical system is crucial for its functionality and safety. Use high-quality 12-gauge wires to connect your batteries to the distribution point, usually a fuse block. Ensure that all connections are secure and insulated to prevent short circuits. Consider colour-coding or labelling your wires to make troubleshooting easier.
Lighting
LED lights are the most energy-efficient option for your camper. They consume significantly less power than traditional incandescent bulbs and have a longer lifespan. Install LED strip lights or puck lights for general illumination and task lighting in specific areas like the kitchen counter or bathroom.
Solar Power
To keep your batteries charged and reduce the need for generator use, consider installing solar panels on the roof of your camper. Calculate the wattage and number of panels required based on your battery capacity and average power consumption. Ensure that you use a compatible solar charge controller, like the one included in the Redarc Manager30 system, to regulate the voltage from the solar panels to your batteries.
Safety Measures
Always prioritise safety when designing your electrical system. Use fuses and circuit breakers to protect against power surges and short circuits. Ensure that your wiring can handle the amperage of your system and that all connections are secure. Additionally, consider installing a carbon monoxide detector and a fire extinguisher for added safety.
Future Expansion
Finally, consider your future expansion needs. If you plan to add more appliances or devices in the future, ensure that your electrical system can accommodate the increased power demand. This may involve upgrading your battery capacity or adding additional solar panels.
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Insulation
Materials for Insulation:
- One builder recommends using 1 to 1.5-inch structural foam for insulation. This helps to keep the camper warm and also reduces windage, improving gas efficiency.
- Another option is to use spray foam insulation. This type of insulation expands to fill all gaps and crevices, creating an effective barrier against heat loss.
- For a more affordable option, consider using Styrofoam or closed-cell foam to fill the spaces between the framing members. This will help keep the interior warm and reduce condensation.
Techniques for Insulation:
- When using structural foam or spray foam insulation, cut the foam to fit the walls, ceiling, and floor of your camper. Make sure to fill any gaps or crevices to create a continuous layer of insulation.
- If you're using closed-cell foam, cut it to size and place it between the framing members. You can also use Great Stuff foam in a can to fill smaller gaps and create a tighter seal.
- For the floor, consider using a combination of foam insulation and reflective insulation. This will help to keep the cold from seeping up from the truck bed and will also reflect heat back into the camper.
Considerations for Insulation:
- Pay close attention to areas where heat can escape, such as around windows, doors, and any openings for plumbing or electrical. Use caulk or expanding foam to seal any gaps in these areas.
- If you plan to use a heater, ensure that the insulation is rated for higher temperatures. Some types of insulation can release toxic fumes when exposed to heat, so choose a product that is safe for your intended use.
- Ventilation is important, especially if you plan to cook inside the camper. Make sure to include a vent near the cooking area to allow steam and fumes to escape.
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Doors and windows
The number and size of doors and windows you choose to install in your pickup truck camper will depend on your personal preference, intended use, and budget.
Doors
A door is a necessity for any pickup truck camper. You can opt for a full-size door at the back of the camper, which would require the tailgate to be lowered when camping. This design allows for a bottom section that folds down when in use. Alternatively, you can go for a smaller entry door, depending on your specific needs.
Windows
Windows are an essential feature, providing ventilation, natural light, and a connection to the outdoors. You can choose from a variety of window options, including fixed glass or vinyl slider windows. The number and size of windows are up to you, with options for single or multiple side windows of your preferred size.
When selecting windows, consider the level of privacy and insulation desired. You may also want to think about the window placement in relation to other features, such as solar panels, and ensure that the windows can be securely locked when necessary.
Additionally, you can install removable panels for each side of the door when the tailgate is open, providing flexibility for loading larger items, such as kayaks.
Materials
When constructing doors and windows, consider using materials that match the rest of the camper's construction. For example, if you're using plywood for the walls, you can use the same material for the door and window frames, ensuring a cohesive and integrated design.
The doors and windows of your pickup truck camper play a crucial role in functionality, comfort, and aesthetics. By carefully considering your options and selecting the right features, you can create a custom living space that suits your unique needs and enhances your camping experience.
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Frequently asked questions
You will need 4 and 5.5 mil hardwood ply, 6 oz. fiberglass cloth, 10 oz. fiberglass tape, 1 ½” structural foam, wood glue, screws, staples, fabric, paint, and silicone caulk.
A DIY pickup truck camper can weigh anywhere from 380 pounds to 795 pounds.
You can use a Goal Zero® 1500 lithium battery or two Battle Born 100 amp-hour, 12-volt batteries.
You can use LED puck lights, a ring light, and LED strips.
Building a pickup truck camper can cost anywhere from $454 to $1000, depending on the materials used and the additional features included.