Creating A Pop-Up Camper Table: A Step-By-Step Guide

how to make a pop up camper table

If you're looking to make a table for your pop-up camper, there are plenty of ways to go about it. You can make a table from scratch or buy a pre-made one. If you're looking to make one from scratch, you can use wood, plywood, or vinyl. You can also buy a table and paint it to match your camper's aesthetic. If you're looking for a more affordable option, you can use contact paper to line your table. If you're looking for a pre-made table, you can find them at stores like Amazon, Home Depot, or Lowe's.

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Choosing the right wood

When choosing the right wood for your pop-up camper table, there are a few key factors to consider: durability, grain, texture, colour, and cost.

Durability

The Janka hardness test measures the resistance of a sample of wood to denting and wear. The higher the number on the scale, the harder and more durable the wood. Hardwoods are generally more durable than softwoods and will last longer. For example, pine, a softwood, is very cost-effective but susceptible to damage. On the other hand, hardwoods like white oak, red oak, hard maple, cherry, and walnut are more durable but also more expensive.

Grain

The wood grain refers to the arrangement of the wood fibres, which denotes the texture of the wood. Wood with larger pores is considered open-grain and is visible to the naked eye, while smaller pores create a closed grain. For instance, oak is known for its lovely open-grain markings, while maple has a straight, closed-grain.

Texture and Colour

The texture of the wood is also an important consideration. Hard maple, for example, has a fine, even texture and a light circular grain pattern, making it perfect for a contemporary and chic look. The colour of the wood will vary depending on the species. Some woods like walnut are dark brown with a rich grain pattern, while others like birch are light in colour with a more uniform grain.

Cost

The type of wood you choose will impact the final cost of your table. Generally, hardwood lumber is more expensive than softwood, with woods like walnut being pricier than pine. However, hardwoods are extremely tough and will last for years with minimal wear and tear, making them a good choice for tables that will get heavy use.

Tips for Choosing Wood for a Pop-Up Camper Table

When selecting wood for a pop-up camper table, it's important to consider the table's purpose and the look you're trying to achieve. If you're looking for a rustic or unique grain pattern, durability may not be as important. In that case, pine wood is a great budget-friendly option. Just be sure to choose boards that are straight and have minimal knots. If you're looking for a contemporary look on a budget, red oak or white oak are excellent choices as they are some of the cheapest hardwoods available. For a more exotic and smooth-grain hardwood, walnut is a popular option, known for its beautiful grain pattern and smooth texture.

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Joining the boards

To use the Kreg Jig, you'll first need to drill a pocket hole in the back of your board. Then, simply screw a special Kreg Jig screw through the hole and into the adjacent board. This method provides a strong, discreet joint without the need for countersinking and filling screw holes.

If you don't have access to a Kreg Jig, there are a few alternative methods you can use to join the boards. One option is to glue the boards together at the joints and brace them from underneath with a strip of 1 x 2 wood. Just be careful not to interfere with the placement of any leg brackets if you're using fold-away legs.

Another option is to use a combination of glue and screws. Apply a small bead of strong glue, such as Gorilla Glue, to the joints, then use the Kreg Jig method or regular wood screws to join the boards together. This will ensure maximum strength and durability for your table.

When joining the boards, it's important to select high-quality wood that is both sturdy and affordable. For my project, I chose inexpensive stair treads made from several individual boards with alternating grain directions, providing exceptional strength. You can also use construction-grade pine boards or, if you're feeling fancy, 100+-year-old barn wood for a rustic look.

Before joining the boards, be sure to examine each piece for knots, cracks, cupping, and warping. This will ensure that your table is not only aesthetically pleasing but also structurally sound.

Once you've joined the boards and allowed the glue to dry, it's a good idea to square up the table using a t-square and a handheld circular saw. This will ensure that your table is evenly proportioned and that the edges are straight and smooth.

In conclusion, joining the boards for your pop-up camper table is a crucial step that requires careful planning and execution. By using the right tools and techniques, you can create a strong and durable table that will last for many camping trips to come.

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Finishing and sealing the table top

Once the table top is complete, it is important to sand it thoroughly. Start with 150-grit sandpaper and work your way down to 400-grit sandpaper. This will ensure that the table has a smooth finish and will not cause any splinters. After sanding, it is optional to apply a stain to the table to enhance the colour and appearance of the wood.

In the example provided, a single coat of Minwax Driftwood stain was applied, followed by three coats of Varathane Matte Polyurethane. This clear coat provides a protective layer that repels stains and spills. It is important to note that the clear coat should be compatible with the type of stain used, as some combinations may not work well together.

Additionally, it is recommended to seal the front and back of the table for added durability. This can be done using a brush finish or a spray clear coat.

Mounting the Table

To mount the table, start by finding the centre of the back of the tabletop and securing it with wood screws. Place the tabletop in the desired location within the camper, ensuring that it fits properly and allows for the required space on each side. Mark the spot and remove the table.

Drill pilot holes and add machine screws to secure the floor mount. For added security and durability, have someone climb under the camper to secure the nuts and bolts. This will ensure that the table is firmly attached to the camper.

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Attaching the legs

  • Centre the Table Top: Place the table top in the desired location within the camper and centre it to ensure equal space on each side. Mark the centre point on the underside of the table top.
  • Attach the Round Disc: Securely attach the round disc, which comes as part of the table kit, to the centre of the table top using wood screws. Ensure it is firmly in place.
  • Position the Table: Place the table top back into the camper, lining up the pole and floor mount. This step ensures the table fits properly into the designated space.
  • Mark the Drill Points: With the table in the correct position, mark the spots where the drill holes will go. These holes will be for the floor mount, which will secure the table in place.
  • Drill the Pilot Holes: Drill pilot holes at the marked points. These will guide the machine screws that will hold the floor mount in place.
  • Secure the Floor Mount: Insert the machine screws into the pilot holes and tighten them with nuts and bolts. This will firmly attach the floor mount to the floor of the camper. Have someone climb under the camper to secure the nuts and bolts for added durability.
  • Attach the Table Legs: With the table top securely mounted, attach the table legs according to the instructions provided with your chosen legs. Ensure they are tight and secure.

It is important to note that the exact process may vary slightly depending on the specific table kit and table legs you choose. Always refer to the manufacturer's instructions for the best results.

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Adding a ledge for a third bed

Adding a third bed to your pop-up camper van is a great way to increase sleeping capacity and make the most of your space. Here are some detailed instructions on how to add a ledge for a third bed:

Planning and Materials

First, you'll need to measure the width of your van's interior to determine the length of the ledge. The standard bed size for a third bed in a pop-up camper van is around 48" x 80", but you can customise it to fit your space. You'll also need to decide on the height of the ledge, keeping in mind that it should be high enough to comfortably accommodate a person.

For materials, you'll need:

  • Wood planks for the ledge and support structure (consider sturdy and affordable options like stair treads)
  • Wood screws
  • A Kreg Jig (optional but recommended for a sturdier build)
  • Wood glue
  • Sandpaper (150 and 400 grit)
  • Stain or paint of your choice
  • Polyurethane for sealing
  • Ledge brackets or support structure
  • Mattress or sleeping pad

Building the Ledge

  • Cut your wood planks to the appropriate length for the ledge, keeping in mind any overhang or lip you want at the front.
  • Join the planks together to form the base of the ledge using wood glue and a Kreg Jig, if you have one. This will create a sturdier structure.
  • Cut additional wood pieces to serve as the support structure for the ledge. These should be attached to the sides and/or bottom of the ledge to provide stability and ensure it can bear weight.
  • Sand the ledge to smooth out any rough edges, then apply your chosen stain or paint. Finish with a coat of polyurethane to protect the surface.

Installation and Finishing:

  • Measure and mark the location for the ledge, ensuring it's level and securely attached to the wall or frame of the van.
  • Attach the ledge using sturdy brackets or a custom-built support structure.
  • Test the stability of the ledge by applying weight to it.
  • Add a mattress or sleeping pad, and you're done!

Remember to take accurate measurements, plan ahead, and always be mindful of weight distribution and balance when adding features to your pop-up camper van. Enjoy your new third bed!

Frequently asked questions

You will need a table kit, plywood cut to fit your camper, paint, primer, polyurethane, screws, and dishes.

First, cut plywood to fit your camper. Then, sand and stain the wood. Next, dry brush primer and paint over the stain. Finally, seal the table with polyurethane, attach the table kit, and mount the table in your camper.

To attach the table, mark the spot for each hole to be drilled into the floor, drill pilot holes, and secure the table with machine screws, nuts, and bolts.

You can use a combination of grey flat house or interior paint, black or dark grey craft paint, and clear coat polyurethane.

You can create a faux finish by layering stain, primer, and paint to give the table a unique look.

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