Creating A Cozy Egg Shell Camper: A Diy Adventure

Egg campers are a unique type of travel trailer that stands out for its distinctive egg-like shape and compact size. With a weight ranging from 1,400 to 4,000 pounds, these trailers can be easily towed by mid-to-full-size cars or trucks, making them a convenient option for those who enjoy camping and road trips. The egg camper's design combines a vintage aesthetic with modern amenities, offering a functional and spacious interior that includes a kitchen, bathroom, and sleeping arrangements for up to four people. Its lightweight and watertight construction, made from molded fiberglass, ensures easy maneuverability and protection from the elements.

Design: Decide on the size and shape of your camper

When designing your egg shell camper, there are several factors to consider, including size, shape, weight, and features.

Firstly, decide on the size of your camper. Egg shell campers typically range from 12 feet to 24 feet in length. Consider your intended use and how much space you will need. If you plan to use it for occasional camping trips, a smaller size may be sufficient. On the other hand, if you intend to live in it full-time or travel with multiple people, you may require a larger model.

Next, determine the shape of your camper. The iconic egg shape is not only aesthetically pleasing but also aerodynamic, making it ideal for towing. The curved walls and rounded corners give the camper its unique retro style. You can also add design elements to make it more futuristic or personalised.

Weight is another critical factor. Egg campers typically weigh between 1,400 and 4,000 pounds, making them lighter than traditional RVs. This weight range allows them to be towed by mid-to-full-size cars or trucks. Consider the towing capacity of your vehicle when deciding on the weight of your camper.

Finally, think about the features and amenities you want in your camper. Basic models may include just the essentials, such as a bed, kitchenette, and storage space. More luxurious versions might offer additional features like a bathroom, shower, heating, LED lights, and convertible furniture. Prioritise your needs and preferences to decide which features are most important to you.

Remember, the design of your egg shell camper should be tailored to your unique needs and narrative. By carefully considering the size, shape, weight, and features, you can create a comfortable and functional space for your adventures.

Materials: Choose between fibreglass, aluminium, steel, wood, or carbon fibre

When it comes to choosing the materials for your egg shell camper, you have several options: fibreglass, aluminium, steel, wood, or carbon fibre. Each material has its own advantages and disadvantages, so it's important to consider your specific needs and requirements before making a decision. Here is an overview of each option:

Fibreglass

Fibreglass is a popular choice for egg shell campers due to its lightweight and watertight properties. It is also flexible during travel and provides better sound dampening than other materials. Additionally, fibreglass is easier to clean than aluminium and performs better over time since it does not deteriorate like aluminium shells. The Egg Camper, for example, is made of moulded fibreglass, giving it a unique look and weighing only 1,400 pounds.

Aluminium

Aluminium was commonly used for Teardrop trailers in the 1940s, including those created from surplus WWII materials. However, aluminium has some drawbacks. It is prone to dents and lacks flexibility, making it less than ideal for off-road adventures. Additionally, aluminium sheets can be soft and heavy, and joining them together can be challenging and prone to leaks.

Steel

Steel is another option, but it can be heavy, which may impact fuel economy, braking distance, and stability.

Wood

Wood can be a strong and flexible choice for an egg shell camper, especially when combined with fibreglass. Soaking wood in resin can provide good protection against moisture, and it is relatively lightweight. However, some people may prefer more modern materials and worry about wood decay over time.

Carbon Fibre

Carbon fibre is an extremely strong and lightweight material, but it can be very expensive. It is often used in combination with other materials, such as foam or epoxy resin, to create a composite structure. Carbon fibre may be overkill for a small egg shell camper, but it could be considered for specific applications, such as a bed platform.

In summary, when choosing the material for your egg shell camper, consider factors such as weight, flexibility, durability, and cost. Fibreglass is a popular choice due to its lightweight and durable nature, while aluminium and steel may be heavier and less flexible. Wood can be a strong option when combined with fibreglass, and carbon fibre is an extremely strong but costly material. Ultimately, the decision depends on your specific needs, budget, and personal preferences.

Weight: Consider the weight of your materials and how it will impact towing

Weight is an important consideration when building an Egg camper, as it will impact towing and fuel efficiency. Egg campers are typically made from lightweight materials such as fiberglass, which helps keep the overall weight down. A lighter camper can be towed by a mid-to-full-size car, whereas a heavier camper may require a truck.

The weight of an Egg camper can vary depending on its size and features. Smaller Egg campers can weigh as little as 1,400 pounds, while larger models can weigh up to 4,000 pounds. When designing your Egg camper, consider the weight of the materials you are using and how they will impact the overall weight of the camper. For example, using thicker glass for windows will add more weight than thinner glass. Additionally, factors such as bed length, add-ons, and extra windows can increase the weight.

The weight of your Egg camper will impact the type of vehicle you need to tow it. Heavier campers will require a vehicle with a higher towing capacity, such as a truck. Additionally, the weight of the camper can affect the suspension and levelling of the towing vehicle, with some users reporting sag in their trucks due to the weight of the camper. It is important to ensure that your vehicle can safely handle the weight of the camper and any additional cargo.

The weight of your Egg camper will also impact fuel efficiency. A heavier camper will place more strain on the engine, resulting in reduced fuel efficiency. According to the Environmental Protection Agency (EPA), for every 100 pounds of additional weight, you can expect a reduction of about 1% in gas mileage. Therefore, it is important to consider the weight of the materials you are using and how they will impact the overall weight of the camper, as this will affect your fuel costs.

Waterproofing: Ensure your design and materials are waterproof

Waterproofing is an essential consideration when designing and building your egg shell camper. Water damage is one of the biggest threats to the longevity of your vehicle, so it's crucial to take the necessary steps to ensure your camper is waterproof. Here are some detailed instructions and tips to help you create a waterproof design:

Materials

When selecting materials for your egg shell camper, opt for those that are naturally waterproof or water-resistant. For the exterior, consider using a fiberglass shell, which is known for its durability and ability to withstand water ingress. Fiberglass performs better over time compared to materials like aluminum, as it does not deteriorate as easily. Closed-cell foam and marine-grade or waterproofed wood are also good options for the interior to prevent water absorption.

Sealing

Pay close attention to sealing all seams, joints, and openings in your camper. Use high-quality sealants or putties, such as butyl putty tape, to create watertight seals around windows, doors, vents, and other attachments. Ensure that the surfaces are clean and dry before applying the sealant for optimal adhesion. Consider using a combination of putty tape and caulk for added protection.

Design Considerations

Minimize the number of openings in your design, especially forward-facing windows, as they can invite water ingress, especially when driving in rainy conditions. If possible, opt for a solid nose piece or bonded seams on the front of your camper to reduce the risk of water ingress. Also, consider the aerodynamics of your design to minimize the impact of water on the vehicle.

Regular Maintenance

Even with the best waterproofing measures in place, it's important to regularly inspect and maintain your egg shell camper. Check for any signs of leaks or water ingress and address them promptly. Keep an eye on the seals and caulking, and be prepared to reapply or repair them as needed. Remember that flex and vibration during travel can cause sealants to fail over time, so regular inspections are crucial.

Additional Tips

• Use anti-mold and anti-mildew products to prevent the growth of bacteria, which can be harmful to your health and the integrity of your camper.
• Keep your vents clean and unobstructed to prevent condensation and manage humidity levels inside the camper.
• When not in use, store your camper in a covered or indoor space to protect it from the elements. If outdoor storage is your only option, invest in a high-quality, waterproof cover to protect your vehicle from rain, snow, and wind damage.

Features: Plan the interior layout and features, such as beds, kitchen, and bathroom

Planning the Interior Layout and Features of an Egg Shell Camper

The interior layout of an egg shell camper, or any camper for that matter, is a highly personal endeavour. The features and layout will depend on your unique needs and preferences. That being said, there are some general guidelines and steps you can follow to plan and design the interior of your egg shell camper, focusing on the essential areas of the bed, kitchen, and bathroom.

Step 1: Answer Key Questions to Determine Your Requirements

Before you start creating your layout, it's crucial to consider how you plan to use the space and who will be using it. This will help you determine the most suitable layout for your egg shell camper.

• Question 1: What type of van will you convert? The type of van you choose will dictate the possibilities for your layout. Consider whether you prefer a short or long wheelbase and a low or high roof.
• Question 2: Who will be using the camper? The number of people (and pets) will influence the seating and sleeping arrangements.
• Question 3: What kind of camper bed do you prefer? The bed area typically takes up the most space. Popular options include a fixed platform bed with storage underneath, a convertible bed (such as dinettes, benches, or couches), or a bed that can be stowed away, like a Murphy bed or a lifting bed.

Step 2: Plan the Layout with Your Requirements in Mind

Now that you have a better understanding of your requirements, it's time to plan the layout. Consider the following:

• Seating and hanging-out space: If you don't have a convertible bed that doubles as seating, allocate space for benches or swivel seats.
• Bathroom: Consider whether you have space for a built-in bathroom or if you need a more compact solution, like a pop-up shower or a portable toilet stored in a cabinet.
• Kitchen: Determine the amount of counter space, appliances (e.g., oven, microwave, blender), and storage you need.
• Power and water systems: If you plan to include solar panels, water tanks, and an inverter, allocate space for them.
• Workspace: If you'll be working remotely, create a functional workspace with a table and adequate ergonomics.
• Storage: Utilise platform beds for storage underneath and consider upper cabinets for easily accessible storage.
• Roof space: Plan to add roof racks, solar panels, roof fans, and skylights.

Step 3: Create Mock-Up Layouts

Use graph paper or 3D design software like Vanspace3D to create mock-up layouts. Focus on the placement of the bed, seating, kitchen, and bathroom. This step doesn't need to include every detail, but it will help you visualise how your layout will work.

Step 4: Refine and Customise Your Chosen Layout

Once you've selected the layout that best suits your needs, it's time to refine and customise it. Add extra details like furniture measurements, electrical outlets, windows, and accessories. Ensure that your layout is not only functional but also comfortable and tailored to your personal style.

Step 5: Start Building!

With your perfect layout in hand, you're ready to begin the exciting process of building your egg shell camper's interior. Remember to measure twice and cut once, and always ensure a balanced weight distribution for safe and efficient driving.

Frequently asked questions