
If you're looking to build a lightweight bed platform for your camper van, truck, or SUV, there are several DIY options available. The build process will depend on the type of vehicle you have and your specific needs, such as weight and height requirements, storage space, and whether you want the platform to be removable.
For a truck bed camper platform, you can create a simple and cheap setup using wood and basic tools. This typically involves measuring and cutting wood boards to fit the truck bed and creating a removable platform with storage bins underneath.
For a camper van bed platform, you have the option to use wood or extruded aluminum as the primary building material. Wood is a more traditional choice, but it may require extensive sealing to prevent condensation and mold issues. Extruded aluminum is lightweight, strong, and less prone to condensation issues. It can also provide a full span across the width of the van without the need for vertical supports, maximizing space.
Regardless of the material you choose, the basic process involves building a supportive structure for your mattress, often in the form of rails, rectangles, or cabinets. You can customize the height, add storage compartments, and include features like foldable tables or cabinet doors that double as trays.
Before starting your build, consider your specific needs and space constraints. Measure your vehicle's dimensions carefully and plan out the layout, including any desired features. With a clear plan and the right materials, you can create a lightweight and functional bed platform for your camper.
Characteristics | Values |
---|---|
Materials | Wood, plywood, aluminium, bolts, screws, glue, nails, staples, fiberglass cloth, foam, delrin, angle iron, bike fork mounts, plastic tubs, etc. |
Tools | Table saw, handheld circular saw, fence attachment, nylon bristle paint brushes, sandpaper, corner clamps, jig saw, circular saw, speed square, hacksaw, iron file, drill, etc. |
Cost | Varies depending on the build. Some builds cost around $90, while others cost around $100. |
Time | Varies depending on the build. Some builds take a couple of hours, while others take an afternoon. |
Weight | The weight of the bed platform varies depending on the materials used. One source mentions a bed platform that weighs 380 pounds empty. |
Size | The size of the bed platform varies depending on the vehicle. Some sources mention using a queen-sized mattress, while others mention customising the size to fit the vehicle. |
What You'll Learn
Choosing the right wood
When it comes to choosing the right wood for your camper bed platform, there are several factors to consider to ensure that it is both lightweight and sturdy. Here are some guidelines to help you select the best wood for your project:
Type of Wood
Birch plywood, also known as birch ply, is a popular choice for camper bed platforms due to its combination of strength and lightweight properties. It is a durable and relatively affordable option that can be easily cut and shaped to fit your specific requirements.
Another option to consider is pine wood, which is often used for solid wood bed frames. Pine is a softwood that is lightweight and easy to work with. It is also widely available and tends to be less expensive than other types of wood.
If you're looking for a more premium option, maple is a great choice. It is a strong and durable hardwood that will give your bed platform a sleek and elegant look. Maple is also known for its ability to withstand wear and tear, making it a long-lasting choice for your camper.
Thickness and Dimensions
The thickness of the wood you choose will depend on the specific design of your bed platform and the weight it needs to support. For a lightweight and removable bed platform, consider using 1/2" or 3/4" plywood sheets. This thickness provides a good balance between weight and strength, ensuring that your platform is sturdy yet easy to move and store.
When selecting the dimensions of your wood, make sure to measure the space you have available in your camper accurately. Consider the height, width, and length required for the platform to fit comfortably in your camper while allowing for adequate headroom and storage space underneath.
Weight Capacity
It is important to choose wood that can support the weight of the people who will be using the bed, as well as any additional gear or items stored on the platform. Most wood types have specific weight limits, so be sure to check the ratings and select wood that can accommodate your needs.
Treatment and Finish
Consider treating your wood with a sealer or finish to protect it from condensation, moisture, and general wear and tear. This is especially important if you plan to use your camper in varying weather conditions or off-road environments. A suitable finish will help extend the life of your wood and maintain the integrity of your bed platform.
Cost and Availability
The cost and availability of wood can vary depending on the type, thickness, and quantity required. Softwoods like pine tend to be more affordable and readily available, while hardwoods like maple may come at a higher price point. Shop around and compare prices to find the best option that fits within your budget.
In summary, when choosing the right wood for your lightweight camper bed platform, consider the type of wood, thickness, weight capacity, treatment, and cost. By taking these factors into account, you can select wood that is strong, durable, and lightweight, ensuring a comfortable and functional bed platform for your camper.
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Making it removable
Making a lightweight camper bed platform removable is a great option if you want to use your camper van for other purposes, such as hauling cargo or storing bulky items. Here are some tips and steps to make your camper bed platform removable:
Design and Planning:
Before starting the build, it's essential to measure your camper van's dimensions, including the width, length, and height of the space where you plan to place the bed platform. Consider the size of your mattress and any additional features, such as storage compartments or cabinetry. Think about how you want the bed platform to function and ensure that it can be easily removed when needed.
Materials and Tools:
The materials you'll need will depend on your specific design, but some common materials for a removable bed platform include plywood, 2x4 boards, screws, hinges, and aluminium or steel angle iron for support. You'll also need a variety of tools, such as a table saw, circular saw, jig saw, drill, speed square, and clamps.
Construction:
The construction process will vary based on your design, but here are some general steps to follow:
- Build a sturdy base: Use plywood to create a level base for your bed platform. Cut the plywood to fit the dimensions of your camper van, and consider dividing it into sections for easier removal.
- Add supports: Cut vertical supports from plywood or 2x4 boards and secure them to the base using Kreg Jig joints or other strong fastening methods. Ensure the supports are perpendicular to the base and square them off with a speed square.
- Create a removable platform: Construct the platform that will hold your mattress. You can use plywood or other lightweight, sturdy material. Consider reinforcing the platform with angle iron or additional supports to prevent bowing.
- Make it removable: Design the platform to be removable in sections or as a whole. You can use hinges or sliding mechanisms to make it easier to move. Ensure the platform rests securely on the supports without the need for screws, allowing for quick removal.
- Finishing touches: Sand, stain, or paint your bed platform to match the rest of your camper van's interior. You can also add a mattress, bedding, and any desired storage compartments or cabinetry.
By following these steps and adapting them to your specific design, you can create a functional and removable camper bed platform that suits your needs.
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Adding storage
Storage is a key consideration when building a camper bed platform. The space underneath the platform can be used to store a variety of items, from camping gear and tools to skis and snowboards. Some people choose to leave this space open, while others opt for built-in storage solutions such as drawers, cabinets, or bins.
If you plan to store larger items, such as bicycles, you will need to ensure that the space underneath the platform is tall enough to accommodate them. This may involve raising the platform higher or removing the bicycle seats and front wheels. Fork clamps or wheel clamps can be used to secure bicycles in place and prevent them from knocking into other items during transport.
Built-in storage solutions can help to maximize the use of space and prevent items from shifting while the vehicle is in motion. Drawers or cabinets with removable bottoms can provide easy access to items stored underneath, eliminating the need to remove all the contents to retrieve something from the back.
When designing your storage solution, consider the types of items you will be storing and how frequently you will need to access them. For example, you may want to store dirty gear or shoes separately from clean clothing. You may also want to incorporate features such as a fold-up table or a backrest that can double as a couch.
The materials you choose for your storage solution will depend on your budget, skills, and the tools you have access to. Plywood, studs, and carpet tiles are commonly used materials that are relatively easy to work with and can be cut to size at most hardware stores. When attaching your storage solution to the vehicle, ensure that it is secured properly to prevent it from shifting or moving during transport.
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Using foam mattresses
Foam mattresses are a great option for campervan bed platforms, and there are a few ways to go about it. You can either buy a premade foam mattress and cut it to size, or you can buy individual layers of foam and construct your own mattress.
If you're buying a premade mattress and cutting it to size, here are the steps you can follow:
- Measure your van to determine the size and shape of the mattress you need.
- Decide on the type of mattress you want. Memory foam mattresses are a popular choice for campervans because they are easy to cut and shape, and they can be used for both sleeping and seating. You can choose between gel-infused and standard memory foam. Gel-infused is stiffer and has better air circulation, while standard memory foam is less stiff and 'cradles' your body.
- Choose the height of your mattress. A 4-6" height is common for campervans, as every extra inch brings you closer to the ceiling.
- Gather the tools you need to cut the mattress: a rigid ruler or straight edge, and a serrated bread knife or electric carving knife.
- Remove any fabric cover or outer layers from the mattress.
- Measure and mark the cutting areas on the mattress using a sharpie and your ruler.
- Cut the mattress slowly and carefully with your knife, holding it at a 90-degree angle to keep the edges straight. If your knife is not long enough to cut through the entire mattress, flip it over after the first cut, re-measure, and cut again.
- If your mattress contains fiberglass insulation (some do, as a fire retardant), cover the cut mattress with a waterproof mattress protector to contain the fibers.
Now, if you're constructing your own mattress using individual layers of foam, here are some recommendations:
- Try to make your mattress as close to one solid piece as possible. A hodgepodge of foam pieces that come together can be uncomfortable, as the points where the pieces meet will be weak and may give out over time.
- Look for high-quality foam layers. For example, gel-infused memory foam sleeps cool, moulds to the body, and provides support. Latex foam is all-natural and eco-friendly, but it has a huge range of quality across different firmness options.
- Consider the height of your mattress. A standard mattress is around 10" thick, but this is too tall for most campervans. Aim for something thinner, like 4-6".
Whether you're cutting a premade mattress or constructing your own, foam mattresses are a versatile and comfortable option for your campervan bed platform.
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Securing the platform
- Use sturdy materials: Choose materials that can withstand weight and stress without warping or bending. For example, consider using extruded aluminium, which is lightweight yet strong, or hardwood plywood sealed with epoxy for added strength.
- Bracing and support: To prevent sagging and ensure weight distribution, incorporate braces and supports into your design. For instance, use 2x4 or 2x2 boards as braces and attach them to the platform's underside or sides.
- Fastening techniques: Properly fastening the platform to the camper is essential. Use appropriate screws, bolts, washers, and nuts to secure the platform to the camper's frame or walls. Consider using corner clamps to keep cabinetry square and prevent twisting.
- Stability and safety: Ensure the platform is stable and secure during travel, especially on bumpy roads. Angle brackets or L-brackets can help prevent shifting and movement. Additionally, consider using lock mechanisms to secure the platform in place and deter theft.
- Customisation: The platform's design should meet your specific needs. Consider the desired bed height, storage requirements, and accessibility. Customise the platform's size, number of pieces, and attachment methods accordingly.
- Finish and maintenance: Apply finishes like polyurethane to protect the platform from wear and tear. Consider sealing the platform to prevent condensation and mould issues, especially if using wood. Regular maintenance will help ensure the platform's longevity.
- Weight distribution: Distribute weight evenly across the platform to avoid overload. Consider the weight of the platform itself, the mattress, and any gear stored underneath. Ensure your vehicle's gross vehicle weight rating is not exceeded.
- Accessibility and removability: If desired, design the platform to be removable or adjustable. This can provide flexibility for different uses and allow access to storage areas. Ensure that any removable components are securely fastened during travel.
- Trial and error: Test your platform setup by taking it on a short trip. Make adjustments as needed based on your experience. This iterative process will help you optimise the platform's design and functionality.
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Frequently asked questions
Extruded aluminium is a lightweight and strong building material that can cut the overall weight of your camper van build and provide durability. It also has less condensation issues than wood and gives you a more spacious garage.
You will need lumber (wood boards and plywood), a circular saw, a jigsaw, storage bins, and a mattress.
Measure your truck bed and cut the wood boards to fit. Cut plywood to fit the corners of your truck bed. Place the plywood on top of the wood beams. Add storage bins and fill with gear. Add a mattress.
Use lightweight and strong materials such as plywood and aluminium. Consider the height of the platform and whether you need to store items underneath. Make sure the platform is sturdy and secure. Finish the platform with a coat of polyurethane to protect the wood.
You can use lightweight plywood, aluminium, or hardwood ply.