Make A Custom Camper Canopy Bag

how to make new bag for camper canopy

If you're looking to make a new bag for your camper canopy, you've got options. You can either make one yourself or buy a replacement. If you're handy with a sewing machine, you can follow online tutorials to make your own, like this camper who used marine vinyl and a marine-grade zipper to make a new bag for their canopy. If you're not so crafty, you can buy a replacement bag for your canopy online from sites like Amazon, eBay, or specialist retailers like JC Whitney and Canvas Replacements. Before you buy, make sure to measure your awning track so you know the right size to purchase.

Characteristics Values
Cost of replacement bag $75
Cost of new awning $250
Cost of new zipper $100
Cost of new keder Cheap
Cost of new awning and bag $600+
Cost of new bag using old one as a pattern $200
Cost of new awning and bag $350
Cost of awning repair $140
Cost of awning replacement $240
Time to put together new awning 30 minutes

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Measure the awning track

Measuring the awning track is a crucial step in replacing your bag awning for a pop-up camper. Here is a comprehensive guide to help you through the process:

Firstly, understand that the fabric size you require is determined by the distance between the awning arms. Therefore, to find the width of the RV awning fabric you need, measure from the centre of one awning arm to the centre of the other. Order the awning fabric in the exact size obtained from this measurement. It is important to note that the actual fabric will be slightly shorter than the distance between the arms but will correspond to this distance.

Next, measure the height of the awning. Measure vertically downwards from the roller to the awning rail. Use these measurements to select an awning fabric that matches your specific requirements.

Additionally, if your awning has end caps, measure from end cap to end cap to find the width of the fabric. This is important because if the fabric is too long, it will get caught up by the end cap when being rolled out. The replacement fabric should be slightly shorter than the distance between the end caps.

Finally, when measuring for a retractable awning, start by measuring the height of the wall where the awning will be installed. Then, decide on the width of the awning by taking horizontal measurements. Keep in mind that retractable awnings should be installed 8 feet above the ground and require a downward pitch. Also, ensure there is at least 6 inches of clearance space for safe installation. If installing on a swinging door, add an extra 10-12 inches for unobstructed space.

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Slide out the old awning

To slide out the old awning, you'll need to pry open the end of the awning track with a pair of needle-nose pliers. This will allow you to release the old awning from its clamped position. Once the track is open, you can slide the old awning out. If the awning is difficult to slide out, you can try using some lithium grease to make it easier. Some older campers may also have small screws through the spline that need to be removed before the awning can be taken out. Make sure you have a firm grip on the awning and pull with some force.

If your roller doesn't come apart, you can try using some WD-40 to help loosen things up. Alternatively, you could try sliding the awning to the right out of the groove, if that's possible.

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Prepare the new awning

The first step in preparing your new awning is to measure the awning track on your camper. Ensure that the new awning's length does not exceed the length of the track. If you're satisfied with the measurements, you can proceed to the next step.

Using a pair of needle-nose pliers, carefully pry open the end of the awning track to remove the old awning. Once the old awning is removed, you can slide the new awning into place. Remember to clamp the awning track closed once you're done.

If your new awning comes with mounting brackets, you'll need to position them appropriately and mark the locations for drilling. It's crucial to measure twice and drill once to avoid any mistakes. Cover the drill locations with painter's tape to protect the paintwork, then drill the holes using a metal drill bit.

File down any rough edges, and paint the edges of the holes with anti-rust paint. Apply sealant to the back of the mounting brackets and install them securely. Finally, mount the new awning onto the brackets and ensure it's level.

If your awning includes a rain guard, now is the time to install it. You might also need to wire a motor and control panel if you've chosen a motorized option.

Once your new awning is installed, take some time to familiarise yourself with its care and maintenance. Keep it clean and dry, and address any tears or punctures promptly. With proper care, your new awning will serve you well for years to come.

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Slide the new awning into the track

To slide your new awning into the track, you will first need to remove the old awning. To do this, use a pair of needle-nose pliers to pry open the end of the awning track and then slide the old awning out. Once removed, you can open the new awning package and slide the new awning into the track.

Before sliding the new awning into the track, you will want to apply a silicone lubricant to the awning's roller channels. This will help the awning move more smoothly and protect it from corrosion and weather damage. Once the lubricant has been applied, open and close the awning a few times to ensure it is working correctly.

After you have tested the new awning, you can secure it by clamping the awning track closed. Now you are ready to test out your new camper canopy!

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Secure the new awning

To secure your new awning, you will need to follow a few simple steps.

Firstly, if your old bag awning has an existing track, you can simply slide it out and replace it with the new one. Use a pair of needle-nose pliers to gently pry open the end of the awning track and remove the old awning. Once you have removed the old awning, slide the new awning into the track and clamp the track closed to secure it in place.

If your camper does not have an existing track, you will need to install one. Measure the length of your new awning and purchase a track that is the appropriate size. You can find these tracks at most camper supply stores or online. Once you have your track, attach it to your camper using screws or bolts. Make sure the track is securely fastened before sliding your new awning into place.

Another option for securing your new awning is to use straps and buckles. This method is useful if you plan on driving with your awning attached, as it will keep it from unrolling or banging against your camper. You can use metal buckles and straps to secure the awning to the camper while driving. Ensure the straps are tight and that the buckles are securely fastened.

Additionally, you can use duct tape to secure your awning, especially if you are looking for a temporary solution. Duct tape can be used to tape the bag shut or to secure the awning to the camper. This method is not as durable as the others but can work in a pinch.

Finally, if you are handy with a sewing machine, you can create your own custom bag awning. Measure the length and width of your awning and purchase a suitable fabric, such as marine vinyl. Cut the fabric to size and sew it together, adding a marine-grade zipper. You can then attach the new bag to your camper using the existing track or straps and buckles.

By following these steps, you can securely install your new awning and enjoy the shade and protection it provides during your camping trips.

Frequently asked questions

You can find replacement canopy bags on Amazon or try specialist sites like hannarv.com, rvawningsrus.3cartstores.com, or shademakerproducts.com.

It depends on the extent of the damage and the cost of replacement parts. Sometimes, it is only slightly more expensive to replace the whole bag than to repair it.

You will need a pair of needle-nose pliers to pry open and clamp the awning track.

You will need a suitable length of material such as marine vinyl, a marine-grade zipper, and, optionally, some PVC piping and Velcro.

Simply slide out the old bag and slide the new one into the awning track, clamping it shut when you're done.

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