Replacing Floors In Campers: A Step-By-Step Guide

how to replace floor in camper

Replacing the floor of a camper can be a challenging task, but with the right tools and guidance, it is certainly achievable. The first step is to assess the damage and determine the extent of the replacement needed. If the issue is localised, like a soft spot or water damage, it might be possible to repair just the affected area. However, if the damage is more widespread, a complete floor replacement may be necessary.

The next step is to choose the type of flooring for your camper. Popular options include vinyl planks, laminate, tile, and carpet. Each option has its own set of pros and cons, so it's important to consider factors such as durability, ease of installation, weight, and cost before making a decision.

Once you have selected the flooring material, it's time to remove the old floor. This process can be tedious, especially when dealing with staples and adhesives. Be sure to wear adequate protective gear and use the appropriate tools to safely remove the existing flooring. After the old floor is removed, prepare the subfloor by cleaning it and ensuring it is smooth and free of any debris.

Now, you can begin installing your new floor. Follow the manufacturer's instructions for the specific type of flooring you have chosen. Work in small sections, using adhesives and tools as needed. Be mindful of the stagger, ensuring that the seams between planks are staggered by at least 12 inches. Cut the flooring planks as needed to fit around cabinets, walls, and other obstacles.

Finally, reinstall any furniture or fixtures that were removed during the process. Enjoy your refreshed camper with its new, sturdy floor!

Characteristics Values
Flooring material Luxury vinyl planks, marine-grade plywood, particle board, laminate, carpet, linoleum, tiles, vinyl, cork
Flooring features Lightweight, flexible, waterproof, stylish, durable, hypoallergenic, mould-resistant, eco-friendly, easy to clean
Flooring thickness Under 5mm, 5mm, 6.5mm
Flooring installation Nails, adhesive, locking system, floating floor
Tools required Electric screwdriver, electric drill, pilot-hole drill, jigsaw, table saw, drill, Forstner bit, oscillating multi-tool, staple lifter, utility knife, square-headed pliers, razor knife, slotted trowel
Preparation Remove furniture, floor coverings, cabinets, interior walls, insulation, staples
Post-installation Reinstall cabinets, walls, floor coverings, freestanding furniture

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Removing the old floor

Clear the Area:

Start by removing all unattached furniture and floor coverings. If you have carpet, carefully peel it back, and for rigid floor coverings like linoleum or tiles, use a pry bar or screwdriver to break them into small pieces.

Remove Cabinets and Interior Walls:

RV manufacturers typically attach the walls and cabinets to the floor first and then staple panels to batons on the floors and ceilings. To remove them, gently pry the panels away from the batons with a screwdriver. Mark each piece of paneling and draw it on graph paper to make reinstallation easier.

Lift the Existing Floor:

Use an electric screwdriver or drill with a driver bit to remove every screw in the RV floor. Lift each panel as it comes free, take it outside, and trace its outline onto a new panel. Cut out the new panels using a circular saw, and don't forget to transfer the screw holes with a pilot-hole drill.

Deal with Adhesives:

If your old floor was glued down, you will need to put in some elbow grease to remove it. Use a razor knife to cut the flooring into smaller, more manageable pieces. Warm, soapy water can help loosen the adhesive, but be careful not to damage the subfloor. It's okay to leave some residual adhesive or paper behind.

Remove Staples:

Carpet removal often reveals a staggering number of staples. Use pliers to pull them out, and if a staple breaks or won't budge, pound it down into the subfloor with a hammer. Ensure the subfloor is as smooth as possible before installing the new floor.

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Choosing the right flooring

  • Water Resistance: Water damage is a common issue in campers due to leaks or humidity. It is essential to choose flooring that is waterproof or at least water-resistant. This will help prevent damage and prolong the life of your new floor.
  • Weight: Flooring options can vary significantly in weight. Consider the weight of the flooring material, especially if you plan to install it over the existing subfloor. Remember that weight is crucial in an RV, as excess weight can affect fuel efficiency and overall performance.
  • Thickness: While you may want a thicker floor for added durability, it's important to consider door clearances and slide-outs. Thicker flooring may interfere with the operation of slide-outs or prevent doors from opening and closing smoothly. Aim for flooring that is under 5mm thick, especially if you have slide-outs.
  • Ease of Installation: Opt for flooring that is easy to install, especially if you plan to do it yourself. Floating floors, for example, are a popular choice as they don't require nails or adhesives and can be placed over existing flooring (except carpet). Glue-down vinyl plank flooring is another option that offers a simple installation process.
  • Durability: Choose a flooring material that is durable and can withstand the wear and tear of camper life. Consider the thickness and quality of the wear layer, as this will determine how well the floor resists scratches, scuffs, and stains.
  • Maintenance: Select flooring that is easy to clean and maintain. Look for options that are resistant to mould and mildew, especially if your camper is exposed to moisture. Flooring with a hyper-allergenic cork backing, for instance, can offer both comfort and resistance to mould and mildew.
  • Aesthetics: Consider the overall look you want to achieve in your camper. Choose a flooring colour and style that complements your décor and personal taste. Keep in mind that lighter colours can make the space feel brighter and more open, while darker colours can hide dirt and stains.
  • Budget: Flooring options vary in price, so consider your budget when making your selection. Shop around and compare prices, but also factor in the long-term durability and maintenance costs of the flooring. Sometimes investing in a higher-quality floor can save you money in the long run.

Remember to do your research and carefully consider your specific needs, budget, and skill level before making a decision. Reach out to experts or experienced RV renovators if you have any questions or concerns about a particular flooring option.

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Preparing the subfloor

Firstly, clear out all the furniture and removable fixtures from your camper. This includes beds, tables, chairs, and any other items that are not permanently attached to the camper. If there are any cabinets or interior walls that are attached to the floor, carefully remove them as well. Number each piece of panelling and draw a diagram to keep track of where everything goes, making it easier to put them back together later like a jigsaw puzzle.

Next, remove the existing floor covering, whether it's carpet, linoleum, or tiles. For carpets, carefully lift one corner and then slowly peel it away. For rigid floor coverings, use a pry bar or a broad-bladed screwdriver to break them into small pieces that can be removed. Be cautious not to damage the subfloor, which is usually made of particleboard or plywood, as you will need it for the new floor installation.

Once the floor coverings are removed, you will need to address any staples, glue, or adhesive residue left behind. For staples, use a staple lifter, pliers, or a utility knife to remove them. If you come across stubborn staples that refuse to budge, use a hammer to pound them down into the subfloor. For glue or adhesive residue, use a razor blade or scraper to remove as much as possible without damaging the subfloor. Warm, soapy water can help with this process. It's okay to leave behind a small amount of residue, but aim to get the subfloor as smooth and clean as possible.

Now, it's time to inspect the subfloor for any damage. Water damage is a common issue in campers, so check for soft spots, rot, or mould. If there is significant damage, you may need to replace or reinforce the subfloor before proceeding. Ensure the subfloor is clean, dry, and free of debris. Vacuum the subfloor and wipe it down to create a smooth surface for the new flooring.

Finally, if you're planning to use glue-down vinyl plank flooring, as recommended by some sources, you may want to use a leveller on the subfloor, especially if there are slight dips or unevenness. This will ensure a durable and level final product.

By thoroughly preparing the subfloor, you'll create a solid foundation for your new camper floor, ensuring a successful and long-lasting installation.

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Installing the new floor

The first step in installing a new floor is to decide on the type of flooring you want. There are several options available, including sheet linoleum, carpet, tile, and plank floors. Tile is heavy and can be brittle, while sheet linoleum and carpet can be tricky to install due to the need for a continuous piece. In this case, glue-down vinyl plank flooring was chosen as it is lightweight, flexible, and waterproof. It also has a hypoallergenic cork backing that is soft, resistant to mould and mildew, and easy to clean.

Once you have chosen your flooring, you will need to purchase the necessary tools and adhesives. For vinyl plank flooring, a multi-floor adhesive applied with a slotted trowel is recommended. You will also need a sharp razor blade, a straight edge or speed square, and a damp cloth to clean up any glue that squeezes through the seams. If you are cutting tiles, a jigsaw or table saw is recommended to speed up the process.

Before installing the new floor, ensure that the area is clean and clear of debris, and check for any missed staples or tacks. Apply a small section of glue down the wall first and let it dry for a few minutes. Install your first piece of flooring by resting it gently on the glued area, positioning it, and then applying consistent pressure on the entire surface. This first piece will serve as a guide for the rest of the floor, so its position is critical.

Lay your first row of planks end to end along the wall, pressing them together firmly so that there is a seamless appearance. For the next row, you will need to determine the stagger. For example, if you are using 48-inch planks, the next piece should be cut to 24 inches. Always put your cuts against the wall or cabinet, as this will give you a better seam. Use your razor blade and straight edge to make clean cuts, and remember to only use light pressure when scoring the vinyl plank.

As you continue to lay the floor, apply adhesive for the next row and let it tack up before laying the planks. Press the new tiles against the previous row to ensure no gaps. Use a damp cloth to clean up any glue that squeezes through the seams. Work your way through the entire installation, and by the end of the day, you will have beautiful new floors in your camper. The adhesive will take a few hours to a few days to cure completely but can typically be gently walked on after a few minutes.

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Finishing touches

Once the new flooring is installed, you can finish it by adding a sealant or wax. This will help to protect the flooring and make it easier to clean. There are many different types of sealants and waxes available, so choose one that is best suited for your needs. Sealants will help to protect the flooring from water damage, while waxes will help to make the floor more durable and easier to clean. When choosing a sealant or wax, it is important to read the label carefully to ensure compatibility with your flooring material. Always follow the manufacturer’s instructions for application.

After applying the finishing product, you can start returning the furniture and appliances to the camper. Be careful not to damage the new floor during this process.

Finally, establish a regular cleaning routine to keep your new floor looking its best. Sweep or vacuum the floor regularly to remove loose dirt and debris. Depending on the material, you may need to mop or wipe the floor periodically to maintain its shine and cleanliness.

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Frequently asked questions

Removing the old floor from your camper can be a tedious task. Most campers have either carpet or linoleum, or both. The first step is to remove any unattached furniture from the camper. Then, remove the floor coverings. For non-rigid floor coverings like carpet, carefully peel away one corner and then the rest of the covering. For rigid floor coverings like linoleum and tiles, you'll need to use a pry-bar or broad-bladed screwdriver to break off the material into small pieces. Next, remove all the cabinets and interior walls. Finally, lift the existing floor using an electric screwdriver or an electric drill to remove every screw in the floor.

There are several flooring options available for campers, each with its own pros and cons. It's important to consider your budget, skills, resources, and lifestyle when choosing a flooring type. Some common options include luxury vinyl planks, laminate, sheet linoleum, carpet, and tile. When choosing a flooring type, it's best to look for something that is waterproof or water-resistant, lightweight, durable, and easy to clean.

Before installing the new floor, create an accurate diagram of the camper's interior, marking all dividing walls, doors, fitted cabinets, and permanently installed equipment and appliances. Then, work in one panel at a time to install the new floor, using flat-head screws and countersinking all screw holes. Start with the planks against the longest wall in the unit, and use spacers to create space for the flooring to expand and contract with climate changes. Use a mallet to gently tap the planks together, ensuring that the connectors interlock securely.

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